Blogs

Why Your Mining Plant Keeps Breaking Down — And Why Your AI Can’t See It Coming Read Time: 8–9 minutes...

Online Asset Monitoring: The Definitive Guide to Turning Equipment Data into Verified Production Outcomes Read Time: 8–9 minutes | Author...

When the Equipment Lies,the Process Pays: The True Cost of Process Instability in Chemical Plants Read Time: 8–9 minutes |...

Steel plants rarely fail loudly. They fail quietly. The tap happens on time. The cast continues. The rolls turn. And...

In the United States, unplanned downtime costs manufacturers over $1 trillion annually, while energy accounts for 20–40% of operating costs...

In the United States, unplanned downtime costs manufacturers over $1 trillion annually, while energy accounts for 20–40% of operating costs...

Sustainable pulp and paper manufacturing is no longer a brand statement — it is a boardroom mandate. Regulators, brand owners,...

Prescriptive AI for Low-Speed, Hygiene-Critical Assets in Pharma and F&B : Beyond Traditional Condition Monitoring Why auxiliary equipment like mixers,...

When the Crane Goes Down, Everything Stops. Why EOT Crane Reliability Is a Strategic Operations Problem — and How PlantOS™...

Energy Efficiency, Innovation & Process Reliability: The Unseen Trio Driving Cement’s Net Zero Journey in Europe Read Time: 8–9 minutes...

Plant Reliability Beyond Mechanical Faults How Process & Electrical Faults Drain Throughput, Energy, and Margin Before a Single Alarm Fires...

Prescriptive AI for Pumps, Compressors and Agitators Closing the Outcomes Gap in Chemicals and Fertilizer Plants Read Time: 8–9 minutes...

Prescriptive AI for Continuous Casting Cranes Enabling Semi-Autonomous Steel Mills Read Time: 8–9 minutes | Author – Kalyan Meduri Key...

Most industrial energy reduction programmes start in the wrong place. They audit equipment specifications. They upgrade motors. They install variable...

In the heavy industrial sectors of EMEA, specifically within cement manufacturing, a dangerous “Discovery Gap” has emerged. While most plant...

For years, industrial leaders have poured money into dashboards and monitoring tools promising better visibility. But when a critical machine...

As world leaders gather in New Delhi for the India–AI Impact Summit 2026, the conversation remains dangerously fixated on foundation...

In heavy industries today, reliability is no longer just “fewer breakdowns.” It is the combined effect of asset reliability, plant...

As industries continue to evolve with digital transformation, traditional maintenance practices are being replaced by intelligent, AI-driven systems. One of...

As industrial operations become more complex and cost pressures increase, maintenance strategies are evolving beyond reactive and time-based approaches. Two...

Cement gearbox failures spike in Q4 due to sustained overloads, thermal stress, lubrication breakdown, and deferred maintenance during peak U.S....

Prescriptive vs predictive maintenance refers to two different industrial maintenance strategies. Predictive maintenance uses condition monitoring and predictive analytics to...

This blog breaks down what is driving the steel reliability squeeze, which failure modes matter most, and how a 99%...

The realization of Saudi Vision 2030 hinges on operational excellence across its giga-projects and manufacturing sectors. Achieving this requires moving...

In the United States, unplanned downtime costs manufacturers over $1 trillion annually, while energy accounts for 20–40% of operating costs...

Downtime rarely starts with a breakdown. It often begins quietly—through rising energy consumption, unstable processes, and small inefficiencies that go...

In 2025, MIT reported that 95% of GenAI projects failed to move beyond pilot stages, an industry-wide sign that insight...

In a world where operational reliability defines competitiveness, manufacturing leaders are realizing that reactive and even predictive maintenance aren’t enough.

Industrial production must go beyond traditional health monitoring to realize tangible, user-validated business outcomes. AI is enabling manufacturers to achieve...

Predictive maintenance is an advanced strategy used to ensure that equipment remains in optimal condition, avoiding unplanned downtime and costly...

In the ever-evolving world of industrial operations, maintenance strategies play a crucial role in ensuring equipment reliability and operational efficiency....

In the realm of industrial operations and engineering, maintaining optimal performance and ensuring the reliability of equipment is critical. Fault...

Understanding Types of Vibration and Measurement in Predictive Maintenance What is Vibration in Predictive Maintenance? Vibration in predictive maintenance refers...

AI Predictive Maintenance: Revolutionizing Industrial Efficiency Key Highlights AI predictive maintenance detects equipment failures early Machine learning improves maintenance accuracy...

Plant reliability is evolving into an important focus area for production and operation heads in both discrete and process manufacturing...

Machine health is the underlying propeller for asset reliability in the manufacturing industry. Machines that are maintained in optimal conditions...

Persistent volatility in global trade and evolving geo-economic climate have propelled even the more conservative businesses towards digitalization and asset...

Digital transformation in the industry entails the creation of connected enterprises wherein machines and people can seamlessly communicate and access...

The pulp and paper industry has been steadily experiencing a decline in demand for graphic papers used for newsprint, printing,...

Process manufacturers typically operate in data-rich environments and know their plants inside out. While they know their assets and how...

The increasing urbanization in the world has consistently put demand pressure on the cement industry. Consequently, the industry has streamlined...

Industry 4.0 aims to bring operational excellence by introducing the Industrial Internet of Things (IIoT) to the industries and factories....

The mining industry is one of the oldest & most hazardous commercial sectors where the use and implementation of modern...

Revolutions are synonymous with disruptions. Industry 4.0 is nothing different. It demands new and advanced technologies for manufacturing plant maintenance...

This article discusses Predictive Maintenance, a new age approach for plant maintenance, and why an IoT-led Predictive Maintenance approach can...

As IoT grows synonymous with digital transformation & advancements in manufacturing, it has also led to a wave of change...

The steel industry plays an essential role in developing the economic standing of any country. Since steel is a necessary...

Manufacturing encompasses a diverse and wide array of processes, industries, and raw materials. Yet all manufacturers everywhere share a common...

The cement manufacturing industry is one of the oldest and most critical manufacturing industries for the global civilization. It has...

Manufacturing facilities are no less than war zones – they have difficult workplace conditions like explosive atmosphere, flammable & toxic...

If data is oil, manufacturing is the brightest lamp powered from it. Manufacturing is expected to generate 1812 Petabytes (PB)...

The last two years have been nothing less than a vigorous shake-up to manufacturing. From kickstarting an industry-wide awakening to...

Industry 4.0 continues to gain momentum across every industrial and manufacturing segment. This revolution is built upon three primary technologies:...

Digital Transformation or digitization is no longer just a hype or a concept. It has found a pertinent place in...

Asset maintenance in discreet and process manufacturing is a key priority – one that can have a multiplying effect on...

Manufacturing industries manage complex production environments where even a single hour of downtime caused by unreliable or unavailable assets can...

Mission-critical assets in manufacturing setups can make or break an entire value chain. An unmitigated asset breakdown or productivity decline...

Managing machine health and ensuring sustainable asset performance is an important control objective in manufacturing environments. In both discreet and...