new-home
PlantOS™ SOLUTIONS

Prediction Outcomes.

Purpose-built Prescriptive AI for every
Plant Reliability need.

We tell your operators exactly what to fix — before it breaks.

Continuous Feedback Loop Prescription Action Full Plant Coverage PLC Control layer Historian Process data Sensors Vibration · temp Rx OPERATOR Validates the Prescription EQUIPMENT Being fixed — in time Uptime Throughput Cost / Ton Validated Outcomes
🛡️

01
AI Shields

Flagship · Mechanical × Process

Equipment-specific deep domain AI that catches the faults a generic model can't — where process conditions induce and accelerate mechanical failure.

Built for
Kilns · Mills · Cranes · Furnaces · Mixers · Extruders · Dryers & more.
Detects
Thermal fatigue · Material build-up · Cyclone jamming · Oil contamination · Gear-mesh backlash & more.
Method
Dynamic FMEA
02

Critical Equipment Reliability

Across 9 Verticals
High surface temp (150 °C) · Ultra-slow speed (2 rpm) · Harsh environments
Learn More
03

Standard Equipment Reliability

Across 9 Verticals
Flexible deployment · Fast install
Learn More
04

Non-critical Equipment Monitoring

Across 9 Verticals · Balance of Plant Equipment
Solar-powered wireless sensors · Self-install DIY · No gateways
Learn More
PlantOS™ Prescriptive AI Platform

The Vertical AI Platform for Heavy Manufacturing. Closed-loop by design: prescription, action, validated outcome

Equipment-specific AI that fuses mechanical and process signals into prescriptions your operators validate — and act on. Not dashboards. Not alerts. Outcomes.

946

Plants Digitalized
Globally

157,115

Hrs. of Unplanned Downtime Saved

up to

99%

Prescriptions Acted
Upon

up to

10%

Less Maintenance Cost

up to

2%

Less Conversion Cost

up to

2.5%

More Throughput

*Note – Date as of June 03, 2026  Source – PlantOS™ Digital Reporting System – User-validated True Positives & False Negative Rate

Client Testimonials

Our Customers Speak

Trusted by the world's heavy industry leaders

JSW Steel Logo
Vedanta Logo
Indorama Logo
SPCC Logo
Torrmet Logo
james hardie seeklogo
nyrstar Logo
cmc logo
Silgan Logo
thk
Where Predictive AI Stops

Equipment degrades mechanically.
Process conditions make it fail faster.

Equipment-Borne

Degradation from the inside

Mechanical faults that develop within the equipment itself over time.

20+ specific modes
Bearing wear
Unbalance
Misalignment
Looseness
Cavitation
Resonance
Lubrication degradation
Gear-mesh anomalies

The PlantOS™ Difference

Generic AI stops at the mechanical signature.

Vertical AI contextualizes both — improving prediction coverage, accuracy, and explainability.

Process-Induced

Stress from the outside

Operating conditions that accelerate equipment degradation.

20+ specific modes
Kiln ring formation
Thermal overstress
Cyclone coating buildup
Ladle heat profile drift
Hot-strip thermal fatigue
Wet-end web tension drift
Coupling thermal loads
Roll thermal overload
The Core Engine

The 99% Trust Loop

99% Trust Loop — animated data flow cycle Six nodes in a horizontal loop: Accuracy, Trust, Action, Feedback, Tagged Data, Better Models — connected by animated flowing arrows showing how each loop makes the next prescription sharper. Accuracy Model output Trust Operator belief Action Work order taken Feedback Outcome captured Tagged data Labelled signal Better models ↻ feeds back

Each loop makes the next prescription sharper.

01 · THE FLYWHEEL

The Paradox That Slows AI Adoption

The Paradox That Slows AI Adoption
01 / 04
IMPLEMENTATION

The Path to Reliability Outcomes
Your Operators Trust — in 90 Days

No rip-and-replace — works with your existing systems. First prescription in 2 weeks. Scale with confidence.

Week 1-2

Solution Deployment

  • 100% equipment coverage Day 1
  • Rotating + static equipment + process context
  • Baseline assessment complete

Week 3-4

First Prescription

  • Operator validation workshop
  • Digital signoff trained
  • First fault prescribed

Month 2

Scale & Optimize

  • Additional equipment lines
  • Process efficiency modules
  • KPI baseline established

Month 3

Plant-Wide

  • Board-ready ROI report
  • Expansion planning
  • 99% Trust Loop complete

Ready to see your first prescription?

Book a discovery call. We'll model your specific equipment risk and ROI before you commit.

Book Discovery Call
Customer Proof

Operator Validated Outcomes

Real results, real sites, real validation — from the operators who signed off.

JSW Steel Logo India & USA
  • 36108 Hrs. Downtime Eliminated · 139 plants

"With Infinite Uptime we’re not monitoring equipment anymore; we’re enabling AI-assisted decision-making from work order creation through execution."

Mr. Alec Glenn, Vice President of Reliability, JSW Steel

Indorama Logo USA & APAC
  • 99.46% Prediction Accuracy · 14 plants

"Leveraging expertise from outside, like Infinite Uptime for prescriptive maintenance and AI-driven reliability, and develop only what’s truly required without escalating maintenance costs."

Mr. Rajneesh Ojha, Fibres Global MTC Lead, Indorama ventures

Tire Manufacturing View Case Study
JK Tornel Logo Mexico
  • $46,245 annual maintenance savings · 100% prediction accuracy

"PlantOS™ has consistently been very helpful. Its precise vibration alerts and clear prescriptive recommendations have enabled us to act quickly and prevent major downtime."

Mr. Carlos Guzman, Banbury Mixers Area Maintenance Supervisor, JK Tornel

Metals & Mining View Case Study
Vedanta Logo India
  • 3X ROI in Under 12 Months

"The ability to detect issues early has not only helped us avoid costly downtime but also built confidence in our operations."

Mr. Gaurang Kamat, Head Engineering, Sesa Goa, Vedanta Group, India

SPCC Logo Saudi Arabia
  • 9X ROI in Under 6 Months

"Our team is no longer running from one breakdown to the next. We now start our day with a prioritized list from the system, telling us which machine needs attention. The system is amazing."

Mr. Alaa Farrag, Maintenance Manager, SPCC

Chemicals & Fertilizer View Case Study
Coromandel International Logo India
  • 3,210 Hrs Downtime Eliminated · 27 plants covered

"Infinite Uptime has improved our plant reliability and helped us avoid surprise breakdowns. The real-time alerts allow us to act early and plan maintenance systematically."

Mr. Ramesh Dham, Digital Manufacturing Head, Coromandel International

1 Prevented Outage = Platform Paid For

Start with your most critical line. Scale plant-wide with validated outcomes.

First prescription in 2 weeks Zero risk implementation 24/7 AI + human expert monitoring Mobile prescriptions + digital signoff
Global Presence

946+ plants. 26 countries. One Trust Loop.

India

Sri Lanka

UAE

KSA

USA

Korea

Mexico

Oman

Bahrain

Thailand

Malaysia

Vietnam

Turkey

Ghana

Philipinnes

Australia

Indonesia

Senegal

Japan

push pin

Switzerland

push pin

Japan

push pin

Chile

A pixelated world map, transitioning from purple to blue, illustrates a global "presence in 22 countries across" various continents, depicting extensive worldwide reach.

Click the image to view it in full size.