PlantOS™ Prescriptive AI

The Prescriptive Maintenance
Solution for Plant Reliability.

One reliability platform. Purpose-built AI modules for every critical equipment type in your plant — organized by your industry, deployed in weeks.

Book Your PlantOS™ Demo Download 90-Day Pilot Checklist

Plant Reliability

The umbrella outcome — less downtime, lower maintenance costs, longer equipment life across every line.

Equipment-Specific Intelligence

Each product is pre-trained on thousands of failure signatures for that exact equipment class — not generic AI.

Quantified ROI

Every prescription is validated by operators and documented for board-level ROI reporting.

EQUIPMENT-SPECIFIC AI

AI Shields — purpose-built for the equipment.

Deeper vertical depth — trained on equipment-specific failure signatures across heavy manufacturing.

Critical Equipment Reliability

Always-on coverage for the equipment you cannot afford to lose.

Sensing Technology

Wired Piezoelectric

Piezoelectric accelerometers capture the widest frequency band at the highest resolution — the fidelity needed to catch early-stage bearing, gear, and lubrication faults before they propagate. Hard-wired for uninterrupted streaming — no power or data gaps.

150 °C surface 2 rpm Harsh environments

9 verticals Learn more →

Standard Equipment Reliability

Reliability for standard rotating equipment, deployed your way.

Sensing Technology

Wired or Wireless MEMS

Micro-Electro-Mechanical Systems deliver broadband vibration data at a fraction of the install cost and footprint. Run them wired where you have infrastructure, wireless where you don't — the same coverage either way.

Flexible deployment Fast install

9 verticals Learn more →

Non-critical Equipment Monitoring

Cost-effective monitoring that finally brings the rest of your plant into view.

Sensing Technology

Solar Wireless — Infisense

Infisense sensors run on harvested solar energy — no gateways, no cabling, no electrical budget. Self-install in minutes and scale across the balance of plant without drawing plant power or running new conduit.

BOP equipment Solar wireless DIY · no gateways

9 verticals Learn more →

Budget Quote · BOP Monitoring

Size your BOP monitoring budget

Take Balance of Plant monitoring off manual rounds — and onto sensors that watch every piece of equipment for you.

How many BOP assets do you monitor each year?

3,000 assets

1,000MOQ 3,000volume rate 5,000+

Estimated annual budget Volume rate applied

$21,000

3,000 sensors · Hardware only · VAT excluded

12,000 manual inspection hours replaced each year

365 days a year each asset is watched automatically — not 12 manual rounds

Indicative estimate only, for master-distributor volumes. PlantOS™ subscription and deployment are quoted separately. Manual inspection hours are benchmarked at ~4 hrs / asset / year. Final commercial quotation confirmed by our team.

Whole-Plant Coverage

No blind spots — from the critical few to the everyday many. Critical Equipment, Standard Equipment and Non-Critical Equipment span the full criticality spectrum, so every machine on your floor feeds one unified picture of plant health.

Compounding Intelligence

Why the outcome gap widens, not closes.

Zero Guesswork. Compounding Intelligence. Starts Day 1.

Infinite Uptime — retraining across 946 plants

Horizontal platforms — static local models drift over time

The Structural Cause

Compounding Intelligence Through the Trust Loop

PlantOS™, our Prescriptive Maintenance solution, runs on AI that learns continually across the installed base. Operator validation turns every correction into shared intelligence — each asset teaching every other. Drift is caught before it compounds, securing sharper accuracy and stronger outcomes.

IMPLEMENTATION

The Path to Reliability Outcomes Your Operators Trust — in 90 Days

No rip-and-replace — works with your existing systems. First prescription in 2 weeks. Scale with confidence.

Week 1-2

Solution Deployment

100% equipment coverage Day 1
Rotating + static equipment + process context
Baseline assessment complete

Week 3-4

First Prescription

Operator validation workshop
Digital signoff trained
First fault prescribed

Month 2

Scale & Optimize

Additional equipment lines
Process efficiency modules
KPI baseline established

Month 3

Plant-Wide

Board-ready ROI report
Expansion planning
99% Trust Loop complete

Ready to see your first prescription?

Book a discovery call. We'll model your specific equipment risk and ROI before you commit.

Book Discovery Call

1 Prevented Outage = Platform Paid For

Start with your most critical line. Scale plant-wide with validated outcomes.

Start Your 90-Day Pilot Download Trust Architecture Whitepaper

First prescription in 2 weeks Zero risk implementation 24/7 AI + human expert monitoring Mobile prescriptions + digital signoff

The Prescriptive Maintenance Solution for Plant Reliability.

One reliability platform. Purpose-built AI modules for every critical equipment type in your plant — organized by your industry, deployed in weeks.

AI Shields — purpose-built for the equipment.

Deeper vertical depth — trained on equipment-specific failure signatures across heavy manufacturing.

Critical Equipment Reliability

Standard Equipment Reliability

Non-critical Equipment Monitoring

Size your BOP monitoring budget

Why the outcome gap widens, not closes.

Compounding Intelligence Through the Trust Loop

The Path to Reliability Outcomes Your Operators Trust — in 90 Days

No rip-and-replace — works with your existing systems. First prescription in 2 weeks. Scale with confidence.

Solution Deployment

First Prescription

Scale & Optimize

Plant-Wide

1 Prevented Outage = Platform Paid For

946+ plants. 26 countries. One Trust Loop.

The Prescriptive Maintenance
Solution for Plant Reliability.