Your crane's worst fault is developing right now. You're not seeing it.
19 failure modes. Every fault tells your team what to fix, when, and why — not a graph to investigate, not an alarm to chase.
Digitalized
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What Crane AI Shield Catches
Bearing seizure on the main hoist
the motor bearing turns quietly inside a sealed housing through 300–400 lift cycles a shift. By the time it's audible, it's already gone.
Gearbox failure under load
standard sensors stop recording exactly when the crane is stressed. Gear mesh faults emerge at peak torque — invisible to time-based sampling.
Lubrication collapse before it's visible
vibration energy can rise 40× in a single week with no thermal or acoustic symptom. A re-lube that costs minutes gets missed until it costs a motor.
How Crane AI Shield Works
RPM-triggered capture
Dynamic monitoring algorithm fires only at stable speed intervals. This eliminates heavy operational acceleration and deceleration noise entirely, delivering ultra-clean vibration data.
Full drive-train coverage
19 failure modes tracked in parallel — mechanical and gear faults across motor, gearbox, and rope drum.
Prescriptive work orders
No abstract graphs or alarm codes for plant engineers to decode. Instead, PlantOS™ issues explicit prescriptive directives: what tool to use, when to fix it, and the precise mechanical logic why.
Closed-loop validation
Every corrective maintenance task logged is verified. Closing a work order logs physical performance changes directly back to our models, sharpening the next diagnostic cycle.
Proven Industrial Impact
90-Day Warning Prevents Major Hoist Bearing Failure
A steel melt-shop EOT crane spent 90 days building toward a main hoist bearing failure with no operational symptom. PlantOS™ read the acceleration trend from 35 to 190 (m/s²)², issued the prescription on December 29, 2025. Relubrication was completed February 3, 2026 during a planned window. No unplanned stop. No bay outage.
About Infinite Uptime
Digitalizing 946 plants globally across
26 countries and 9 verticals.
Cement
Steel
Metal & Mining
FMCG and F&B
Pulp & Paper
Chemicals & Fertilizers
Energy and Oil & gas
Tire
Pharma & Personal CareBring your worst crane. 30 minutes.
We'll show you what it's hiding.
Bring the crane that keeps you up at night.
Our reliability engineers will show you exactly what it's hiding — no obligation.
