Crane AI Shield landing page
Crane AI Shield · An Infinite Uptime Innovation

Your crane's worst fault is developing right now. You're not seeing it.

Crane AI Shield captures data at stable RPM — the only moment that matters. 19 failure modes. Zero false alarms. Purpose-built for steel, aluminium, and mining cranes.

946 Plants
Digitalized
157,115 Hours
Saved
99% Prescriptions Acted On
Crane AI Shield IoT vibration sensor mounted on heavy-duty motor housing in plant
Crane AI Shield Sensor Active: Motor & Gearbox Live Monitoring

Book a Discovery Call

Lock in a 30-minute diagnostic session
with our crane reliability engineers.

Connecting to HubSpot Booking System...

What Crane AI Shield Catches

Bearing seizure on the main hoist

the motor bearing turns quietly inside a sealed housing through 300–400 lift cycles a shift. By the time it's audible, it's already gone.

Gearbox failure under load

standard sensors stop recording exactly when the crane is stressed. Gear mesh faults emerge at peak torque — invisible to time-based sampling.

Lubrication collapse before it's visible

vibration energy can rise 40× in a single week with no thermal or acoustic symptom. A re-lube that costs minutes gets missed until it costs a motor.

How Crane AI Shield Works

01

RPM-triggered capture

Dynamic monitoring algorithm fires only at stable speed intervals. This eliminates heavy operational acceleration and deceleration noise entirely, delivering ultra-clean vibration data.

02

Full drive-train coverage

19 failure modes tracked in parallel — mechanical and gear faults across motor, gearbox, and rope drum.

03

Prescriptive work orders

No abstract graphs or alarm codes for plant engineers to decode. Instead, PlantOS™ issues explicit prescriptive directives: what tool to use, when to fix it, and the precise mechanical logic why.

04

Closed-loop validation

Every corrective maintenance task logged is verified. Closing a work order logs physical performance changes directly back to our models, sharpening the next diagnostic cycle.

Proven Industrial Impact

90 Days
Advance Detection Window
4 Hours
Unplanned Downtime Saved / Incident
97%
Average Vibration Reduction
EOT Crane Bearing

90-Day Warning Prevents Major Hoist Bearing Failure

A steel melt-shop EOT crane spent 90 days building toward a main hoist bearing failure with no operational symptom. PlantOS™ read the acceleration trend from 35 to 190 (m/s²)², issued the prescription on December 29, 2025. Relubrication was completed February 3, 2026 during a planned window. No unplanned stop. No bay outage.

Main Hoist Bearing Acceleration Trend DE Bearing Analysis
BASELINE DEVELOPING CRITICAL POST-ACTION → RECOVERY Baseline ~43 m/s² 250 200 150 100 50 0 Total Acceleration (m/s²) 24 Nov 01 Dec 08 Dec 15 Dec 22 Dec 29 Dec 05 Jan 12 Jan 19 Jan Dec 16 • Prescription raised to stakeholders 232 m/s² ≈ 5× baseline Dec 28 • Action taken

About Infinite Uptime

Digitalizing 946 plants globally across
26 countries and 9 verticals.

A blue-gradient outline icon of a cement mixer truck symbolizing cement construction material.Cement
A blue-gradient outline icon of a cement mixer truck symbolizing cement construction material.Steel
A blue-purple gradient line-art mine cart filled with ore, representing the metal and mining industry’s extraction process.Metal & Mining
Blue-purple gradient line-art icon of food and drinks: tall drink with straw, carton, and bottle FMCG and F&B
Blue-purple gradient icon of two rolled documents, one open showing text, symbolizing the pulp and paper industry.Pulp & Paper
Blue-purple gradient container icon with a green seedling, representing chemicals and fertilizers.Chemicals & Fertilizers
Energy and Oil & gas
Gradient blue-purple icon of a complete spoked wheel and separate treaded tire, representing essential vehicle components.Tire
Icon of a purple pharmaceutical bottle beside a blister pack of six round pills, representing pharma and personal care products.Pharma & Personal Care

© 2026 Infinite Uptime. All rights reserved.