Why PlantOS™

What this means for you?

Discover PlantOS™ in Frost & Sullivan Executive Interview

PlantOS™ is a layered intelligence ecosystem,
where advanced sensing meets vertical AI and on-demand expertise.

At its core, PlantOS™ combines:

Advanced Sensing Technology (MEMS & Piezoelectric sensors) gathering precision data
Collaborative, industry-specific Prescriptive AI that learns from every equipment it monitors
On-demand human intelligence to close expertise gaps instantly

From CFOs safeguarding ROI, to COOs chasing productivity, to Maintenance & Energy Managers driving plant reliability — PlantOS™ empowers every stakeholder to achieve, accelerate, and exceed KPIs

Advanced
Sensing Technology

PlantOS™ comes alive with advanced sensing technology, engineered to capture granular data in the harshest industrial environments. Our sensors don't just survive in extremes they thrive.

Advanced Sensing Technology

Engineered to Endure, Designed to Deliver
Sensors That Withstand Every Industrial Environment

Features

Contact temperature range (with vibration pad
mounting) -20°C to 85° C
Equipment with transient load patterns, operating
between Revolution Per Minute (RPM) of 20 RPM to
5000 RPM such as

Blowers
Compressors
Mills
Pumps
Gearboxes

Features

Asset contact temperature range: -40° C to 120° C
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 100 RPM to 3900 RPM such as

Steam Fans
Corrosive Environment Pumps (SAP/PAP)
Ventilation Fans
High Speed Motors
High Speed Compressors

Features

Asset contact temperature range: -40° C to 130° C
Equipment with transient load patterns, operating between Revolution Per Minute (RPM)* of 2 RPM to 3900 RPM such as

Blowers
Compressors
Mills
Pumps
Gearboxes

Features

All-in-One Monitoring Unit – Combines 3-axis vibration, temperature, and RPM sensing in one compact module.
Compact & Light weight
Asset contact temperature range: -20° C to 120° C
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 20 RPM to 12000 RPM such as

Steam Fans
Corrosive Environment Pumps (SAP/PAP)
Ventilation Fans
High Speed Motors
High Speed Compressors

Features

Contact surface temperature range: -20° C to 80° C
Battery Life ≥ 2 years – varies with duty cycle
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 100 RPM to 3600 RPM such as

Blowers
Pumps
Gearboxes

Features

Asset contact temperature range: -25° C to 75° C
ATEX certified – suitable for explosive environments
Battery Life ≥ 5 years – varies with duty cycle
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 20 RPM to 5000 RPM such as

Blowers
Pumps
Gearboxes

Purpose-built for direct integration with Programmable Logic Controllers. It ensures rapid data collection from machine-level control systems, enabling real-time visibility and performance insights.

Tailored for complex Distributed Control Systems, it consolidates data from multiple process loops and control layers, ensuring cohesive monitoring and coordinated process optimization across the plant.

A versatile interface unit that combines local data visualization with intelligent connectivity, offering operators on-the-ground process monitoring and secure collaboration with the central PlantOS™ AI platform.

Collaborative AI

Your Outcome Assistant

Meet the PlantOS™ Outcome Assistant, our collaborative AI that is

Trained on 80,000+ measurement locations (and growing!)
Optimized across Steel, Cement, Aluminium, Chemicals, Tires, Pharma, F&B, and more
Achieves 99.97% prediction accuracy

This is not just an algorithm — this is your extended plant intelligence.

From predicting bearing failures, to prescribing cost-saving maintenance activities, to alerting energy managers on KPI drifts, the Outcome Assistant translates data into direct actions that protect ROI, eliminate downtime, and safeguard workforce safety.