CASE STUDIES

Paper & Pulp / GearBox

Wireless Condition Monitoring Predicts Failure of Calendar Roll Gearbox; Extends the Roller Life and Saves USD 60 Thousand

Automotive / Motor
press-heavy-engineering

Smart Condition Monitoring Saves
USD 30 Thousand by Predicting Failure of the Motor Pulley System

Forging / Press

Pitman Breakage Predicted on 5000 Ton Forging Press Saving USD 500 Thousand

Automotive / Motor

USD 1.2 Million Saved on a Forging Press Line by Predicting Cutter Life and Preventing Gearbox Failure on Circular Saw

Packaging / Motor

Intelligent IoT Device Conserves Life of 7.5HP Chiller Circulating Pump and Profits the Manufacturer With USD 26 Thousand in a Fabric Plant

Automotive / Bandsaw Cutter

USD 1.2 Million Saved on a Forging Press Line by Predicting Cutter Life and Preventing Gearbox Failure on Circular Saw

Forging / Main Motor

Remote Condition Monitoring Avoids Production Loss of 11 Days; Ensures Timely Delivery of 1,50,000 Forging Components

Forging / Motor

German Automotive Forging Components Manufacturer Avoided Major Motor Failure Resulting in Preventing an Eminent Production Loss of USD 700 Thousand

Automotive / Motor Coupling

Plug and Play IoT Solution Saves
HDC 40 Ton Motor in Tube Production Plant Saving USD 72 Thousand

Automotive / Exhaust Fan

Smart IoT Solution Predicts Unbalance in Exhaust Fan in the Paint Shop Saving
USD 45 Thousand

Automotive / Paint Shop-Motor

Smart IoT Gadget Saved a Major Failure in Assembly Line of Paint Shop at Leading Two-wheeler Manufacturer and Benefited USD 40 Thousand Per Hour

Engineering / Spindle-Bearing

Wireless Condition Monitoring Tool Ensures Availability of CNC Grinding Machine; Ensures Production Fulfillment of
USD 36 Thousand

Automotive / Grinding Machine

Smart Condition Monitoring Tool Predicted The Tool Failure Of A M601 Grinding Machine; Thereby Saved USD 20 Thousand

Automotive / Trimming Press

Smart Condition Monitoring Tool Saved USD 10 Thousand By Predicting Failure Of 1001 Trimming Machine

Automotive / Motor Belt

USD 30 Thousand Saved on a 4000 T Press in an Automotive Component Manufacturing Plant

FMCG / Scrubber Pump

Prediction of Scrubber Pump Motor Breakdown Saves USD 25 Thousand in FMCG Company

Automotive / Predictive Maintenance

24 Hours of Unplanned Downtime Saved USD 1 Million for a Single Machine in Manufacturing Facility

Automobile / Duplex Milling Machine

Root Cause Analysis For Spindle Failure Saves USD 58 Thousand Per Hour In A Fortune 500 Automobile Plant

Automotive / Spline Rolling Machine

Predictive Maintenance Saves USD 8000
on A Single Spline Rolling Machine

Automotive / Paint Shop-Motor

Smart IoT Gadget Saved A Major Failure In Assembly Line Of Paint Shop At Leading Two-wheeler Manufacturer, And Benefited USD 40 Thousand Per Hour

Chemical / Cooling Tower-Fan

Zero Downtime For A Cooling Tower Saves USD 80 Thousand In A Chemical Plant

Automotive / Spindle-Overload

Smart Plug And Play Condition Monitoring Tool Predicts The Overloading Of The Spindle; Subsequently Prevents The Bearing Failure And Saves
USD 10 Thousand

Automotive / 2-Pole Motor

Efficient Condition Monitoring Tool Saved A Major Failure In The 2-pole Motor Driving The Fan At Leading Piping And Fittings Plant And Benefitted USD 40 Thousand

Automotive / DrawBench

USD 8000 Saved Due To Prediction Of Draw Bench In Piping & Tubing Organization

Automotive / Finpass Motor

USD 2000 Per Hour Saved On Fin Pass Mill In Piping Plant

Automotive / Decoiler

Zero Downtime For Raw Material Handling Saves USD 1500 Per Hour In A Tube Plant

Automotive / Paint Shop-Motor

Smart IoT Gadget Saved A Major Failure In Assembly Line Of Paint Shop At Leading Two-wheeler Manufacturer, And Benefited USD 40 Thousand Per Hour

Automotive / Paint Shop-Motor

Smart IoT Gadget Saved A Major Failure In Assembly Line Of Paint Shop At Leading Two-wheeler Manufacturer, And Benefited USD 40 Thousand Per Hour

Automotive / Plummerblock

Plug And Play Vibration Monitoring Solution Avoided Downtime In A Conglomerate Organisation; Saves USD 17 Thousand

Automotive / Dowel-Milling

Patented End-to-end Condition Monitoring Solution Avoided Failure Of Dowel Milling Machine And Saved USD 5000

Automotive / StampingPress

Plug And Play End-to-end Condition Monitoring Solution Avoided Failure Of 800t Press; Saved USD 717 Thousand

Automotive / Plummerblock

Automotive Forging Components Manufacturer Saves USD 17 Thousand Using Predictive Maintenance Solution

Automotive / Press

Smart Condition Monitoring Saves USD 12000 In A Forging Unit By Predicting Failure Of The 4000t Press

Automotive / MillingMachine

Plug And Play, End-to-end Condition Monitoring Solution Avoided Failure Of The Spindle Of Milling Machine And Saved USD 12 Thousand

Automotive / Gear Hobbing Machine

Edge-computing Technology Based Remote Condition Monitoring Tool Assisted In Maximum Utilization Of The Equipment By Preventing The Tool And Bearing Failure Of USD 10 Thousand

Automotive / Clutchbrake

Failure Of Clutch Brake Assembly Predicted; Saves USD 7800 In A Trimming Press

Automotive / Coupling Failure

Predictive Maintenance Compelled By Condition Monitoring Gadget Saved USD 15 Thousand In Automotive Forging Press

Automotive / Plummerblock

Plug And Play Vibration Monitoring Solution Avoided Downtime In A Conglomerate Organisation; Saves USD 17 Thousand

Automotive / Forging Press

Predictive Maintenance Saved USD 3 Thousand In Automotive Forging Press

Automotive / Trimming Press

Smart Condition Monitoring Tool Saved USD 10 Thousand By Predicting Failure Of 1001 Trimming Machine

Automotive / Motor

Plug And Play Condition Monitoring Tool Safeguards USD 12 Thousand By Predicting 50kw Motor Breakdown

Automotive / Gear-Hobbing Machine

Edge-computing Technology Confirms The Prediction Of Spindle-overload; Prevents Failure Of M1112 Gear Hobbing Machine And Saves USD 10 Thousand

Automotive / CNC Machine

USD 10 Thousand Saved On A M707 CnC Hobbing Machine In Running Gear Manufacturing Plant

Automotive / CNC-Gear Hobbing Machine

Prediction Of Failure Of M707 Gear Hobbing Machine Saves USD 10 Thousand In An Automotive Plant

Automotive / Shaping Machine

Monitoring Bearing Operations Of Shaping Machine; Predicts Its Malfunctioning In Advance And Saves USD 10 Thousand In An Automotive Plant

Automotive / Grinding Machine

A Major Bearing Failure Of 1101 Grinding Machine In The Automotive Plant Saves A Prominent Breakdown And Conserves 12 Hours Of Production Downtime

Oil & Gas / Motor

Remote-monitoring Vibration-sensor Predicts Motor And Kneader Failure; Prevents A Major Breakdown In Oil & Gas Facility.

Pharma / Motor

End To End Condition Monitoring Solution Prevents A Major Breakdown In A Pharma Plant

Automotive / Forging-Press

Predictive Maintenance End-to-end Solution Remotely Supervised 2500T Hot Forging Press And Significantly Prevented Breakdown In The Plant

Steel / Mill Crusher

Industry 4.0 Solution Prevents A Severe Breakdown Of A Hammer Mill Crusher In A Steel Plant; Saves USD 6 Thousand And 4 Hours Production Downtime

Automotive / Blower Fan

Plug and play vibration monitoring sensor predicts anomaly in blower-fan operations; ensures the safety of the workforce in paint shop.

Testimonials

We have tested IDE vEdge from last one month and got the detailed reports along with FFT spectrum, this system seems to be effectively triggering the alarms of impending failure as promised by Infinite Uptime. It is very useful and now we are planning to fix this in our multi-spindle Gang head gearbox.

Mr. E. N Patro, Maintenance Executive - Honda Motorcycle & Scooter India Pvt. Ltd., Karnataka

Infinite Uptime has measured high on our expectations of quality, flexibility, and in-depth industry knowledge and has continuously raised the bar. I must say vEdge is an outstanding product, I'll recommend vEdge as an optimum cost solution.

Mr. Keshav Prasanna, Senior Vice President - Reliance Industries Limited

We worked carefully with all our equipment that helped us for our living. We maintained them as and when required but still faced production losses and high downtime. Thank you Infinite Uptime for installing the IDE, to monitor gearboxes, motors, bearings and other critical mechanical rotating parts at real-time. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Mr. Sajo Paul, Plant Manager & Development Officer - TVS Motors

Thanks to Infinite Uptime for providing insights into our critical equipment. The plug and play real time monitoring IOT 4.0 solution, avoided unexpected breakdowns and detected large savings capabilities. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Mr. Bhide/Mokashi, Maintenance Manager - Bharat Forge

As promised by Infinite Uptime, the IDE sensor provided valuable data to find the root cause of abnormal vibration of the helical gearbox. With scheduled maintenance, vibration levels are normal now. We found the IDE sensor useful to avoid the breakdown.

Mr. Shahikant Bhujbal, Sr. Manager - Integrated Electrical - Tata Steel Tarapur

Thank You very much to everyone for installing the IU devices, integrating them with PLC in optimal time. We are now able to have an insight into tool life monitoring and can schedule predictive maintenance for the machines.
We look forward to continue work with you. We appreciate your dedicated time and efforts invested to achieve our goals.

Mr. Rahul Nalawade, Maintenance & Automation Head - Hirschvogel Components India Ltd.

We are monitoring our state of art machines with Infinite Uptime’s vEdge. It is providing insights into our critical equipment thereby transforming our maintenance to predictive. The plug and play real-time industrial 4.0 vEdge help to avoid unexpected downtime and saves cost. The triggering of alarms with notifications on our mobiles has added an instantaneous rectification process increasing machine availability.

Imran Hidayath, CEO - Hidayath Group of Industries, UAE

Trusted By Leading Industries Around The World

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