Case Studies

Showcasing our success stories powered by our Diagnostic Services

Paper/Gearbox

Paper/Gearbox

Vibration Monitoring System predicts gearbox failure and extends the life of calendar-roller.
Automotive/Motor

Automotive/Motor

Automotive forging unit implements real-time monitoring system; ensures uninterruptable stamping of auto-components.
Automotive/Motor

Automotive/Motor

Detection of crack on 5000 Tons Pitman on forging Press; saves USD 5,00,000.
Automotive/Motor

Automotive/Motor

Plug and Play Vibration Sensor saves 100HP Motor; conserving USD 40,000 per hour.
Packaging/Motor

Packaging/Motor

Patented Vibration Monitoring System saves 7.5HP Pump and maintenance cost USD 26,000.
Automotive/Gearbox

Automotive/Gearbox

Global Award-winning Sensor prevents failure of gearbox and cutter; saves USD 120,00,000.
Automotive/Motor

Automotive/Motor

Made-in-India Motor Monitoring tool saves industrial motor; ensures timely delivery of ~1,50,000 components.
Automotive/Motor

Automotive/Motor

IP68 Certified Vibration monitoring sensor predicted major motor failure; safeguarded USD 700,000.
Automotive/Motor

Automotive/Motor

Predictive Maintenance Solution saves HDC 40 Ton Motor; conserves production of USD 72,000.
Automotive/Fan

Automotive/Fan

Smart Vibration Monitoring Solution predicts unbalance in Exhaust Fan in the Paint Shop saving USD 45,000.
Automotive/Motor

Automotive/Motor

Remote monitoring of motor assures 24 X7 production; benefits USD 40,000 per hour.
Automotive/Bearing

Automotive/Bearing

Early detection of bearing failure saves USD 36000 in automotive transmission system.
Automotive/Bearing

Automotive/Bearing

Bearing monitoring improves 10% efficiency of equipment; profits OEM by USD 20,000.
FMCG/Motor

FMCG/Motor

Prediction of scrubber pump motor breakdown saves 25 Thousand in FMCG company.
Automotive/Motor

Automotive/Motor

IDE vEdge saves 1001T Press Motor; avoids production loss of USD 20,000.
Automotive/Motor

Automotive/Motor

USD 30,000 saved on 4000T Press in an automotive component manufacturing plant.
Automotive/Motor

Automotive/Motor

24 Hours of Unplanned Downtime Saved USD 1 Million for a Single Machine in Manufacturing Facility
Automotive/Spindle

Automotive/Spindle

Spindle monitoring provides insights into Root Cause Analysis for spindle failure saves USD 58 Thousand per hour
Automotive/Motor

Automotive/Motor

Spindle monitoring provides insights into Root Cause Analysis for spindle failure saves USD 58 Thousand per hour
Automotive/Motor

Automotive/Motor

Instantly deployable condition monitoring sensor saves USD 45,000 and ensures safety in Paint Shop.
Chemical/Motor

Chemical/Motor

Zero downtime for a cooling tower saves USD 80,000 in a chemical plant.
Automotive/Spindle

Automotive/Spindle

Real-time Vibration Monitoring System predicts spindle-overload; prevents bearing failure; conserves USD 10,000.
Automotive/Motor

Automotive/Motor

Cost-effective Vibration Monitoring System saves Motor and fan; avoids loss of USD 38,000.
Automotive/Bearing

Automotive/Bearing

Prediction of failure in Draw bench Assembly saves USD 8000 in piping plant.
Automotive/Motor

Automotive/Motor

USD 2000 per hour saved on fin pass mill in piping plant.
Automotive/Gearbox

Automotive/Gearbox

Zero downtime for material handling saves USD 1,500 per hour in a tube plant.
Automotive/Motor

Automotive/Motor

Plug and Play, Predictive Maintenance system prevents failure of Motor-driven Fan; saves USD 45,000.
Automotive/Motor

Automotive/Motor

Plug and Play, Predictive Maintenance system prevents failure of Motor-driven Fan; saves USD 45,000.
Automotive/Bearing

Automotive/Bearing

Zero interruptions ensures production target 8 hours in advance; confirms USD 40,000.
Automotive/Motor

Automotive/Motor

End-to-end Vibration monitoring system predicts Dowel Milling Machine failure; saves USD 5,000.
Automotive/Motor

Automotive/Motor

End-to-end Vibration monitoring system predicts Dowel Milling Machine failure; saves USD 5,000.
Automotive/Bearing

Automotive/Bearing

Automotive Forging Components Manufacturer saves USD 17,000 using predictive maintenance solution.
Automotive/Motor

Automotive/Motor

SMART condition monitoring saves USD 30,000 by predicting erratic failure of 4000T Press
Automotive/Bearing

Automotive/Bearing

Award-winning Vibration monitoring sensor prevents Spindle failure of Milling machine; safeguards USD 12,000
Automotive/Spindle

Automotive/Spindle

Advance-computing technology predicts spindle-overload; prevents failure of Gear-Hobbing Machine; and saves USD 10,000.
Automotive/Motor

Automotive/Motor

Failure Of Clutch Brake Assembly Predicted; Saves USD 7800 In A Trimming Press
Automotive/Bearing

Automotive/Bearing

Predictive maintenance recommended by Vibration monitoring gadget saves USD 15,000 in Forging Press
Automotive/Motor

Automotive/Motor

Predictive maintenance recommended by Vibration monitoring gadget saves USD 15,000 in Forging Press
Automotive/Motor

Automotive/Motor

Vibration Monitoring System predicts Trimming machine failure; reduces Maintenance costs by USD 10,000.
Automotive/Motor

Automotive/Motor

Plug and Play Condition Monitoring Tool safeguards USD 12,000 by predicting 50KW motor breakdown.
Automotive/Bearing

Automotive/Bearing

Edge Computing based vibration monitoring sensor predicted spindle-overload and failure; saved USD 5,000
Automotive/Bearing

Automotive/Bearing

USD 10,000 saved on a M707CNC Hobbing machine in Running Gear manufacturing Plant.
Automotive/Bearing

Automotive/Bearing

Prediction of Gear Hobbing machine failure saves USD 10,000 in Automotive Plant.
Automotive/Bearing

Automotive/Bearing

Monitoring motor -bearing of shaping machine; ensures its reliability; achieves target of USD 10,000
Automotive/Bearing

Automotive/Bearing

Unexpected bearing Failure on Grinding Machine prevented; downtime of 12 hours conserved.
Oil & Gas /Motor

Oil & Gas /Motor

Wireless Vibration sensing System predicts failure of motor and Kneader; prevents catastrophic breakdown.
Pharma/Motor

Pharma/Motor

Vibration Monitoring System offers quick-decision making with its insights obtained from motor-bearing monitoring.
Automotive/Motor

Automotive/Motor

Predictive Maintenance end-to-end Solution remotely supervised hot forging press and significantly prevented its breakdown.
Steel/Motor

Steel/Motor

Industry 4.0 Solution prevents hammer mill crusher breakdown; saves USD 6,000
Automotive/Bearing

Automotive/Bearing

Indian-make vibration Monitoring sensor overcomes unplanned downtime; Saves high repair and replacement costs.
Steel/Pump

Steel/Pump

Wireless, Vibration monitoring sensor predicts misalignment of Cold water Circulating Pump in steel plant.
Construction/Motor

Construction/Motor

Vibration Monitoring System predicts motor-breakdown; saves losses of Rs. 22L and 4 hours of downtime.
Automotive/Motor

Automotive/Motor

Monitoring bearing of Shaping machine; ensures its reliability; achieves target of USD 10,000.
Steel/Gearbox

Steel/Gearbox

Pocket-sized Vibration monitoring sensor detects and notifies failure of Gearbox; ensures unstoppable production.
Power/Motor

Power/Motor

Infinite Uptime’s Industrial Data Enabler trends and analyses real-time data, extends generator-life.
Automotive/Motor

Automotive/Motor

vEdge pinpoints tool-change in Stamping Press; recommends safety measures to enhance Motor-life.
Automotive/Motor

Automotive/Motor

Vibration Monitoring System offers quick-decision making with its insights obtained from bearing-monitoring.
White Goods/Motor

White Goods/Motor

Plug and Play vEdge predicts anomaly in motor-powered blower-fan operations; assures safety of the workforce
Automotive/Motor

Automotive/Motor

Plug and Play vEdge predicts anomaly in motor-powered blower-fan operations; assures safety of the workforce
Tire/Motor

Tire/Motor

Made in India, remote monitoring vibration sensor prevented motor breakdown on Extruder
Ceramic/Motor

Ceramic/Motor

Edge-computing based, Made in India, vEdge installed on motor powering the fan avoided fan failure in Glass Plant
Steel/Motor

Steel/Motor

vEdge notifies a minor bearing excitation on BC-motor; alerts authorities for remedial actions.
Automotive/Bearing

Automotive/Bearing

Cutting-edge Vibration Monitoring sensor overcomes unplanned downtime; saves repair and replacement costs.
Steel/Motor

Steel/Motor

Cutting-edge Vibration Monitoring sensor overcomes unplanned downtime; saves repair and replacement costs.
Plastics/Motor

Plastics/Motor

Palm-sized Vibration Monitoring Sensor predicts chiller-failure; saves customized equipment in Plastic-pipes plant.
FMCG/Bearing

FMCG/Bearing

Complete vibration monitoring system predicts bearing-failure; saves expeller from severe damage.
Packaging/Motor

Packaging/Motor

vEdge with visual indicators predicts motor-blower assembly looseness; ensures consistent reliability of equipment.
Automotive/Motor

Automotive/Motor

Raising early warnings of critical Motor-failure conserves ~50 downtime-hours in Automotive Plant.
Steel/Motor

Steel/Motor

IDE vEdge monitoring motor driving the AFG Exhaust Fan predicts and prevents unexpected breakdown in Steel Plant.
Steel/Fan

Steel/Fan

Monitoring~125000 data points per second prevents an unexpected fan-breakdown.
Ceramic/Pump

Ceramic/Pump

Comparative insights from pump monitoring system facilitate asset allocation in a Ceramic Plant.
Cement/Fan

Cement/Fan

Smart vibration monitoring installed on a critical raw mill fan helped in preventing 50 hours and 44 Thousand USD
Cement/Fan

Cement/Fan

IDE installed on a critical kiln fan prevented downtime of 144 hours and saved 6.4 Million USD.
Cement/Gearbox

Cement/Gearbox

vEdge on a raw mill gearbox helped in preventing unplanned downtime of 50 hours and saved 223 Thousand USD
Cement/Gearbox

Cement/Gearbox

IDE vEdge on a raw mill gearbox in a plant of India’s largest cement producer saved 8 hours & 396 Thousand USD
Cement/Fan

Cement/Fan

Edge computing device on a cooler fan in cement mill saved downtime of 8 hours & 258 Thousand USD
Steel/Motor

Steel/Motor

Smart vibration monitoring on a crusher in steel manufacturing plant saved downtime of 4 hours and 95 Thousand USD
Tire/Gearbox

Tire/Gearbox

vEdge on the dual extruder feed mill of a tire manufacturing plant saved 8 hours of downtime & 15 Thousand USD
Steel/Pump

Steel/Pump

vEdge installed on transfer pump in steel manufacturing plant saved downtime of 4 hours and 70 Thousand USD
Pipe/Motor

Pipe/Motor

vEdge on extruder of a pipe manufacturer saved downtime of 15 days and opportunity loss of 24 Thousand USD
Glass/Fan

Glass/Fan

vEdge installed on a cooler fan of lehr in glass manufacturing plants saved downtime of 6 hours & 10 Thousand USD
Steel/Motor

Steel/Motor

Smart sensor installed on scrubber-motor in steel manufacturing plant saved downtime of 4 hours & 80 Thousand USD
Tire/Motor

Tire/Motor

Smart vEdge on a cracker mill of a tire manufacturing plant saved 8 hours and opportunity loss of 11 Thousand USD
FMCG/Gearbox

FMCG/Gearbox

vEdge on gearbox of feeder conveyer of food processing plant saved 1.5 hours & production loss of 1.2 Tons
Steel/Fan

Steel/Fan

Smart vEdge installed on AFG exhaust fan saved unplanned downtime of 24 hours and production loss of 750 tons
Fertilizers/Fan

Fertilizers/Fan

Smart IDE vEdge installed on FD fan helped in safety of workforce and saved 4 days and production loss of 2900 TPA
FMCG/Gearbox

FMCG/Gearbox

Smart IDE vEdge installed on gearbox of the Expeller helped in preventing downtime of 6 hours and loss of 556 Tons
Fertilizers/Motor

Fertilizers/Motor

IDE vEdge install on motor driving Pump identified abnormal health and saved 7 days and production loss of 5000 TPA
FMCG/Motor

FMCG/Motor

Remote monitoring IDE vEdge installed on motor driving oil expeller saved 2 hours & 4 metric tons production loss
Cement/Bearing

Cement/Bearing

The smart sensor, IDE vEdge monitored critical pinion bearing in cement mill prevented downtime of 16 hours
White Goods/Fan

White Goods/Fan

Sensor installed on blower of a powder coat oven in an aluminum die-casting plant saved 3 hours of production loss
Packaging/Motor

Packaging/Motor

IDE vEdge installed on motor pump assembly of the boiler area in film packaging manufacturing saved 6 hours
Tire/Motor

Tire/Motor

IDE vEdge installed on motor driving mixer mill of a tire manufacturing plant saved 4 hours and loss of 1500 tires
White Goods/Fan

White Goods/Fan

Diagnostic services in a Paint shop prevented blower-failure saving 8 hours of production loss.
White Goods/Motor

White Goods/Motor

A real-time prognostic system saves production loss of USD 3500 and 5 hours of downtime in an FMCG Plant.
FMCG/Bearing

FMCG/Bearing

A real-time Vibration monitoring system conserves USD 27,600 in an FMCG plant.
Steel/Fan

Steel/Fan

Diagnostic Services supported with Vibration Monitoring System conserved 6 hours of downtime in a Steel Plant.

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