Predictive Maintenance Tyre And Rubber Industry

Online Condition Monitoring &
Fault Diagnostics for
Tire Industry

Diagram illustrating a factory layout featuring various machinery essential for tire and rubber production processes

Banbury Mixer
Master Mixer TSS Screw TSS Calender gearbox Dust Collecting Blower

Milling Section
Hold Mill Feed Mil Cracker Mill

Extruder
Duplex Extruder Triplex Extruder Quadraplex Extruder Cushion Feed Extruder Pork chop Extruder Belt Extruder

Bead Construction
Bead Apex Extruder Thread Applicator Strip Winding Extruder

Inner Liner Calendering
Inner liner extruder Inner Liner Roll

Fabric Cord Calendering
Pork chop Extruder Calendar Hold Mill Calendar Feed Mill Calendar Rolls (4 roll section) Cushion Calendar

Steel Belt Calendering

Steel Belt Cutting

Fabric Ply Cutting

Tyre Building

Curing & Inspection

The tire and rubber industry faces the challenge of manufacturing high-quality products that comply with global standards, all while keeping costs low, as demand increases. A significant obstacle to ensuring machine availability is the lack of adequate maintenance and reliability expertise. It’s challenging to locate and hire individuals with experience in tire and rubber processes.
Machines involved in the mixing and calendaring of components, assembly of “green” products, curing and final finishing, and quality checks must be maintained in optimal working condition. The availability of these machines is crucial for achieving production goals.
Additionally, specific actions are required to alleviate distinct environmental issues such as carbon black and sulphur dust, along with high surrounding temperatures and humidity. These conditions affect not only the durability and reliability of the equipment but also the physical well-being of the plant staff.
To counteract the effects of airborne pollutants and heat on machine parts, a comprehensive knowledge of machine operating conditions is necessary.
An important machine in a tire factory with a conveyor belt, vital to improve machine uptime for meeting production goals.
Integration of digital condition monitoring is crucial to improve plant reliability. By utilizing Infinite Uptime’s predictive diagnostics, tire manufacturers can keep track of equipment performance, anticipate maintenance requirements, and fine-tune production processes based on immediate insights.

Improving Operations & Reliability in the Tire Industry

Plants Digitalized
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Equipment Monitored
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Hours of Downtime Prevented
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Industries

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