Predictive Maintenance Steel Industry

Predictive Maintenance,
Online Monitoring & Diagnostics for
Steel Industry

Isometric diagram of a steel factory showing various manufacturing techniques for steel production.

Mining
Grizly feeder Jaw Crusher Virbation Screen Ball Mill Stacker Reclaimer Cyclone Separator Conveyor

Coke Oven
Hammer Mill Exhaust Blower Dedusting Fan Cooling Water Pump BOD Blower Vapor Compressor

Sinter Plant
Pallet Car Mixing Drum Sinter Crusher Sinter Screen Cooller Fan Exhaust Blower Dedusting Fan Conveyor

Blast Furnace
Dedusting ID Fan Stock House Conveyor Sinter Fines Fan Booster Fan VPSA Blower VPSA Pump BLT Charging Unit

Steel Melting Shop (SMS)
Converter Saturated Pump Converter GCP Pump Dedusting ID Fan Caster Mould Pump Caster Booster Pump Caster Slide Gate Pump Caster Steam Fan Scale Pit Pump GAC Pump

Pellet Plant
Exhaust Fan UDD Fan Recuperator Fan Ball Mill Tailing Pump Bucket Elevator Conveyor Pelletizing Disc

Corex
Top Dedusting Fan Coal Dedusting Fan Ore Dedusting Fan Ore Conveyor

Hot Strip Mill
Mill Stand Mill Drive Pinch Roll Cradle Roll Mill Drive Cooling Tower Fume Exhaust Fan Furnace Blower

Wire Rod Mill
Mill Stand Looper Pinch Roll Circluation Blower

Tandem Cold Rolling Mill
Mill Stand Mill Drive Uncoiler Recolier Tension Reel Delivery Looper Fume Exhaust

Continiuos Galvanizing Line
Bridle Roll Fume Exhaust Blower Air Knife Blower Coater Passivation Blower

Coating Line
Uncoiler Recolier FD Fan Fume Exhaust Bridle Roll

Steelmaking involves many manufacturing techniques which are time-consuming and complex. Apart from primary production processes, there are many sub-processes where the intermediate products are reheated, solidified, or pressed into various forms, like pipes, sheets, bars, rods, and different structural shapes based on the requirement.

The primary steel manufacturing process is continuous and process-based, whereas the secondary manufacturing phases are discrete.
In addition to the inherent complexity of steel manufacturing, steel plants encounter various on-ground challenges in maintaining operational efficiency:
  • Older & legacy machinery
  • Frequent halts in production due to machine failure & downtime
  • Expensive coal & raw materials
  • Avoiding unexpected accidents on site
  • Aging workforce
Industrial plant with smoke, symbolizing steel manufacturing, emphasizing predictive maintenance.
Unplanned downtimes can put the whole process on a stop, affect quality and production, and endanger the health and safety of workers on site. Infinite Uptime with its Online condition monitoring and Predictive Analysis has added immense value to the steel industry by not only improving productivity in the plant but also by making operations more reliable and safer.

Improving Operations & Reliability in the Steel Industry

Plants Digitalized
0
Equipment Monitored
0
Hours of Downtime Prevented
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Other

Industries

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