Online Monitoring & Diagnostics for Equipment in the Paper Industry

Plant Reliability Solutions for
Paper Manufacturing Industry

Maximize paper manufacturing efficiency with predictive maintenance.
Prevent failures, minimize downtime, and prioritize productivity for seamless operations.

The core of pulp and paper production lies in sturdy and often challenging industrial settings. From the initial pulping stages to the final paper manufacturing processes, machinery operates under conditions marked by high temperatures, corrosive chemicals, and abrasive materials. The harsh nature of these environments significantly threatens the durability and efficiency of equipment, requiring a maintenance strategy that can pre-emptively tackle issues before they worsen.

The variety of equipment within pulp and paper mills introduces an extra layer of complexity to maintenance considerations. From the large paper machines that convert pulp into sheets to the complex system of conveyors and rollers that enable material movement, each piece of equipment has its unique specifications, failure modes, and maintenance needs.

Pulp digesters, which are central to the pulping process and crucial for production, treat raw materials, typically wood chips, with chemicals to separate fibres and create pulp. From the perspective of the paper mill, costly bearing failures that degrade paper quality and halt production

are among the most prevalent concerns. Online Predictive maintenance, focusing on real-time monitoring and evaluation, plays a pivotal role in reducing the effects of severe operating conditions on the machinery.

Improving Operations & Reliability in the Paper Industry

Four out of five companies lack the data or ability to calculate downtime costs accurately. Digitalization can be a critical enabler of productivity and process improvements by identifying the top causes of downtime. A global Cement manufacturer increased total factory uptime by 1088 hours with plant reliability solutions.

Strengthen production levels, eliminate unplanned cement plant downtime, and make plant maintenance stress-free with AI-enabled Predictive Maintenance solutions designed for Cement Industry.

Plants
Digitalized

Equipment
Monitored

Hours of
Downtime Prevented

Paper Industry Applications

Dryer Felt Rolls

Dryer Cylinders

MG Roll Gearboxes

Wet Area Rolls

Pope Reel Rolls

Thermo rolls

Rewinder Bearings

Calendar Rolls

Shoe Press Rolls

Carton Industry Applications

Corrugator Area

Double Facer

Single Facer

Polytechnic- Vacuum System

Feeder and Pre-Feeder

Palletiser

Slitter

Master Flex

Separators

Digital Reliability- Sustainability and Efficiency for Paper Manufacturing plants

Strengthen production levels, eliminate unplanned cement plant downtime, and make plant maintenance stress-free with AI-enabled Predictive Maintenance solutions designed for Cement Industry.

Enable Data-Driven Manufacturing

Access 360-degree view of plant process, equipment conditions, and real-time data to predict machine failures. Utilize data as a foundation to extract advanced analytics insights and accurately plan machine maintenance activities with minimal impact on production targets.

Extend Life of Machinery

Reduce resource wastage through digitized equipment condition monitoring in cement plant, generating value throughout the intended machine life. Achieve sustainability goals and get the most out of plant assets with digital reliability and cloud-enabled solutions.

Adopt Responsive Maintenance Approach

Employ responsive maintenance models to reduce critical incidents, prevent production outages, and enable better control of maintenance programs. Improve production quality and process compliance by ensuring optimum condition for every equipment.

Resources

Case Studies

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Videos

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Infographics

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Maximize plant reliability and take your plant performance to the next level.

Speak to us now!

Plant Reliability Solutions for
Paper Manufacturing Industry