CHEMICAL INDUSTRY

The chemical industry is one of the fastest-growing industries, which contributes to about 13% of the national GDP in India. It is the only industry that develops new products for human lives to fulfill their basic as well as luxury needs.

The petrochemicals, polymer, paints, pharmaceuticals, food processing, water and waste treatment plants are covered under chemical industry.

Predictive Maintenance helps chemicals companies in three ways :
a) Plan their supply chains by improving visibility into the supply chain.
b) Optimize MRO (Maintenance, Repairs and Operations).
c) Enable equipment data collection in real-time (remotely) for further diagnostics.

Why Predictive Maintenance is necessary in Chemical Industries?

01. Equipment are over-maintained for higher productivity.

02. Equipment operation in harsh environment.

03. Bearings are replaced frequently to ensure equipment in operation.

04. Expensive repair and replacement cost.

05. Ensure workforce safety and avoid accidents.

Processes in a chemical industry

Case Studies

Chemical/Motor
Chemical/Motor

Zero downtime for a cooling tower saves USD 80,000 in a chemical plant.

Fertilizers/Fan
Fertilizers/Fan

Smart IDE vEdge installed on FD fan helped in safety of workforce and saved 4 days and production loss of 2900 TPA

Fertilizers/Motor
Fertilizers/Motor

IDE vEdge install on motor driving Pump identified abnormal health and saved 7 days and production loss of 5000 TPA

Testimonials

We have tested IDE vEdge from last one month and got the detailed reports along with FFT spectrum, this system seems to be effectively triggering the alarms of impending failure as promised by Infinite Uptime. It is very useful and now we are planning to fix this in our multi-spindle Gang head gearbox.

Mr. E. N Patro, Maintenance Executive - Honda Motorcycle & Scooter India Pvt. Ltd., Karnataka

Infinite Uptime has measured high on our expectations of quality, flexibility, and in-depth industry knowledge and has continuously raised the bar. I must say vEdge is an outstanding product, I'll recommend vEdge as an optimum cost solution.

Mr. Keshav Prasanna, Senior Vice President - Reliance Industries Limited

We worked carefully with all our equipment that helped us for our living. We maintained them as and when required but still faced production losses and high downtime. Thank you Infinite Uptime for installing the IDE, to monitor gearboxes, motors, bearings and other critical mechanical rotating parts at real-time. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Mr. Sajo Paul, Plant Manager & Development Officer - TVS Motors

Thanks to Infinite Uptime for providing insights into our critical equipment. The plug and play real time monitoring IOT 4.0 solution, avoided unexpected breakdowns and detected large savings capabilities. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Mr. Bhide/Mokashi, Maintenance Manager - Bharat Forge

As promised by Infinite Uptime, the IDE sensor provided valuable data to find the root cause of abnormal vibration of the helical gearbox. With scheduled maintenance, vibration levels are normal now. We found the IDE sensor useful to avoid the breakdown.

Mr. Shahikant Bhujbal, Sr. Manager - Integrated Electrical - Tata Steel Tarapur

Thank You very much to everyone for installing the IU devices, integrating them with PLC in optimal time. We are now able to have an insight into tool life monitoring and can schedule predictive maintenance for the machines.
We look forward to continue work with you. We appreciate your dedicated time and efforts invested to achieve our goals.

Mr. Rahul Nalawade, Maintenance & Automation Head - Hirschvogel Components India Ltd.

We are monitoring our state of art machines with Infinite Uptime’s vEdge. It is providing insights into our critical equipment thereby transforming our maintenance to predictive. The plug and play real-time industrial 4.0 vEdge help to avoid unexpected downtime and saves cost. The triggering of alarms with notifications on our mobiles has added an instantaneous rectification process increasing machine availability.

Imran Hidayath, CEO - Hidayath Group of Industries, UAE

Trusted By Leading Industries Around The World

AVERY  DENNISON
Coromandel
DEEPAK FERTLISERS AND PETROCHEMICALS CORPORATION LIMITED
GHARDA CHEMICALS LIMITED
GODREJ
Baramati agro
JAY
NIRMA
NIVEA
Sudarshan Chemical  Industries Limited
JOTUN
JAYANT AGRO-ORGANICS LTD
PRAJ
DCM SHRIRAM
DHAMPUR
OLAM
NOCIL LIMITED
Gulbrandsen
Paradeep Phosphates Limited
Heubach Colour
Yara Fertilizers
Book A Demo

Subscribe to our newsletter