CHEMICAL INDUSTRY

The chemical industry is one of the fastest-growing industries, which contributes to about 13% of the national GDP in India. It is the only industry that develops new products for human lives to fulfill their basic as well as luxury needs.

The petrochemicals, polymer, paints, pharmaceuticals, food processing, water and waste treatment plants are covered under chemical industry.

Predictive Maintenance helps chemicals companies in three ways :
a) Plan their supply chains by improving visibility into the supply chain.
b) Optimize MRO (Maintenance, Repairs and Operations).
c) Enable equipment data collection in real-time (remotely) for further diagnostics.

Why Predictive Maintenance is necessary in Chemical Industries?

01. Equipment are over-maintained for higher productivity.

02. Equipment operation in harsh environment.

03. Bearings are replaced frequently to ensure equipment in operation.

04. Expensive repair and replacement cost.

05. Ensure workforce safety and avoid accidents.

Processes in a chemical industry

Case Studies

Chemical/Motor
Chemical/Motor

Zero downtime for a cooling tower saves USD 80,000 in a chemical plant.

Fertilizers/Fan
Fertilizers/Fan

Smart IDE vEdge installed on FD fan helped in safety of workforce and saved 4 days and production loss of 2900 TPA

Fertilizers/Motor
Fertilizers/Motor

IDE vEdge install on motor driving Pump identified abnormal health and saved 7 days and production loss of 5000 TPA

Testimonials

We have been using the real-time Diagnostic services rendered by Infinite Uptime and obtaining the customized reports along with the spectrum analysis. The System effectively triggers the alarms of impending failure, thus facilitating Predictive Maintenance in the Plant. We are now subscribing to these services in our other plants too.

Mr. E. N Patro, Maintenance Executive - Honda Motorcycle & Scooter India Pvt. Ltd., Karnataka

Infinite Uptime's Vibration Monitoring Solution for Predictive Maintenance has measured high on our expectations of quality, flexibility and in-depth knowledge and has continuously raised the bar. I must say the Diagnostic Services offered at a reasonable cost has increased the reliability of the equipment and reduced the investment in spares-inventory.

Mr. Keshav Prasanna, Senior Vice President - Reliance Industries Limited

We maintained our equipment well but still faced production losses and high downtime. Thank you Infinite Uptime for the real-time Vibration monitoring and Diagnostic services provided to monitor our gearboxes, motors, bearings and pumps. Our Maintenance Team is empowered and can now submit the history of equipment to auditors.

Mr. Sajo Paul, Plant Manager & Development Officer - TVS Motors

As promised by Infinite Uptime, the diagnostic services offered provided valuable data to find the root cause of abnormal behaviour of the helical gearbox. With the insights into the operating equipment, maintenance to prevent the breakdown turned the vibration levels to normal.

Mr. Shahikant Bhujbal, Sr. Manager - Integrated Electrical - Tata Steel Tarapur

We are monitoring our state-of-art machines using Infinite Uptime’s Diagnostic Services. The insights into critical equipment provided in real-time facilitate our maintenance to predictive. The plug and play Vibration monitoring System helps to avoid unexpected downtime and saves cost. The triggering of alarms with notifications on our mobiles has added an instantaneous rectification process increasing machine availability

Imran Hidayath, CEO - Hidayath Group of Industries, UAE

Trusted By Leading Industries Around The World

AVERY  DENNISON
Coromandel
DEEPAK FERTLISERS AND PETROCHEMICALS CORPORATION LIMITED
GHARDA CHEMICALS LIMITED
GODREJ
Baramati agro
JAY
NIRMA
NIVEA
Sudarshan Chemical  Industries Limited
JOTUN
JAYANT AGRO-ORGANICS LTD
PRAJ
DCM SHRIRAM
DHAMPUR
OLAM
NOCIL LIMITED
Gulbrandsen
Paradeep Phosphates Limited
Heubach Colour
Yara Fertilizers
UPL
Huber Group
SWCC Yanbu
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