Cement Reliability Prescriptive AI

Protect Cement Production with Prescriptive Reliability Intelligence

Prescriptive AI powered by the 99% Trust Loop, helping cement plants turn early fault detection into action and user-validated uptime outcomes.

  • Detect faults early across kilns, mills, and fans
  • Receive clear maintenance prescriptions, not dashboards
  • Track whether corrective actions were executed and resolved the issue
  • Reduce unplanned shutdowns and production losses
“The biggest change was the immediate establishment of a single source of truth. We moved from reactive chaos to proactive control.” -Mr. Dhawan Soni, E&I Head, Star Cement

The Cement Reliability Challenge

Cement plants operate continuously, where downtime is costly and difficult to recover.
Most condition monitoring approaches stop at alerts or visualizations, leaving teams to interpret data under pressure.
This leads to preventable shutdowns, rising maintenance costs, and production uncertainty.
A jaw crusher in a quarry, processing gravel, highlights mechanical wear and impact loads. This demonstrates deep domain expertise across diverse industries.

The 99% Trust Loop™

Infinite Uptime operates on the 99% Trust Loop™,
a closed-loop reliability framework that ensures reliability insights lead to action and actions lead to confirmed results.

Prediction

Early fault detection using
AI and physics-based models

Prescription

Clear, actionable maintenance guidance

Action

Execution by plant teams

Validation

Outcomes confirmed
and user-validated

Across deployed sites, Infinite Uptime achieves approximately 99% prescription implementation,
giving cement teams confidence that reliability improvements are acted upon.

Built for
Cement Operations

  • Kilns and preheaters
  • Ball mills and vertical roller mills
  • Fans, blowers, and compressors
  • Gearboxes, motors, and bearings
  • Conveying and material handling systems
All monitored continuously without disrupting production.

Make cement reliability measurable and trusted.