Plant Reliability Solutions for
Tire Industry

Diagnose and fix equipment faults. Reduce unplanned downtime for
all production lines. Enhance operational efficiency and plant productivity.

Process
Plants Digitized

Equipment
Locations Digitized

Total Hours of
Downtime Saved

Applications

Banburry

Duplex Hold Mill Gearbox

Cushion Calendar

Extruder

Pork Chop Motor

Mixer

Roller

Cutters

Tire manufacturing plants operate in a production environment where high temperature, high humidity, and by-products can compromise asset reliability. With a growing demand for high quality products at globally competitive pricing, undisrupted production and maximum plant uptime becomes non-negotiable.

A lot depends on plant reliability and maximum availability of mission critical assets. Alas, inefficient maintenance strategies can lead to sudden machine failures, unplanned downtime, reduced productivity, and subsequent erosion of the bottom line.

With a Predictive Maintenance model, the narrative can be changed and plant reliability objectives can be sustainably achieved.

Digital Reliability for Next-Gen Tyre and Rubber Plants

Tire and rubber manufacturers struggle with data insufficiency while designing responsive maintenance strategies. With a cloud-enabled digital reliability approach critical assets can be better monitored for optimizing production. A global tire manufacturer achieved 84 hours of additional production uptime with plant reliability solutions.

Prioritize machine health to significantly reduce unplanned process downtimes and machine failures with advanced industrial maintenance services for tire and rubber plants. Realize plant reliability goals with advanced predictive analytics for tire and rubber production.

Increase Plant Uptime

Eliminate unplanned downtime with a cloud-enabled predictive maintenance strategy. Remotely monitor asset performance in real-time, to plan maintenance events that minimally disrupt the plant operations and total output.

Avoid Machine Malfunctions

Extend the life of equipment and Overall Equipment Effectiveness by using real- time condition monitoring and auto-diagnostics solutions. Plan corrective actions based on digital reliability insights and proactively avoid machine malfunctions or breakdowns.

Safe and Productive Workplace

Perform auto-diagnostics with minimal human intervention and no disruption of production lines. Enable plant maintenance teams to procure resources for asset upkeep and plan maintenance events that maximize plant productivity.