OIL & GAS INDUSTRY

Every ONGC industry has refineries, compressors, pumps, turbines, fans, motors, boilers etc.

Turbine is critical rotating equipment, used to keep refinery running. A major failure could result in substantial negative impact on overall profitability.With IDE, we can detect timely and accurately diagnose Critical problem, thus preventing serious damage, avoiding unplanned outage, and optimizing O&M expenses.

Compressor provide steady flow of ProcessedGas in Petrochemical Plants.Compressor provide steady flow of ProcessedGas in Petrochemical Plants. The increase in Frame Vibration can indicate problemssuch as Imbalance, Looseness, high momentscaused by excessive Rod load.IDE Vibration sensors mounted on crosshead can detect machinery problems such as excessive crossheadclearance, liquid ingestion, excessive clearance in the crosshead pin bushing and loose or cracked nuts, bolts, liners or pistons.

Pump failures are often caused by Misalignment, Cavitation, Leakage, Overheating, Deterioration, Run-out, etc. These problems eventually cause loss in millions ofDollars. IDE helps to detect faults before actual pump failuresthrough continuous data collection and monitoringit on a real time basis.

Fan blades in Cooling Towers can disintegrate due to fatigue. This causes serious damage to the towers.IDE’s Vibration analysis can be instrumental for early detection of fan blade fatigue.Moreover IDE’s temperature analysis, can help to detect temperature of the Pumps which are used incooling water systems.

Oil and Gas industries typically comprise of

  • Alkylation - Refrigeration Gas Compressor and its turbine, and Feed pump can be monitored.
  • Catalytic Cracking - Air Blower Motor, Heat Pumps Compressor, (turbine driven), Wet Gas Compressor, Turbine and Expander can be monitored.
  • Vacuum Gas Oil Plant - ID Fan and FD Fan, Recycle Gas Compressor, Various Critical Pumps can be monitored.
  • Delayed Coking - Coke Gas Compressor, Heater Charge and other Critical Pumps,
  • Hydro treating - Recycle Gas Compressor, Pumps and Motors.
  • Distillation (Atmospheric and Vacuum) - Various types of Pumps and Rotary Compressors, ID and FD fans.
  • Reforming (Aromatics) - Make-Up / Recycle/ Tail Gas Compressors, Crude change Pumps, Refrigeration Blowers, ID and FD fans.
  • Clean Fuel Processing-Make - Up Gas Compressor, Feed Pump Air Cooler, Recycle Gas Compressor, ID and FD Fan, Feed Charge Pump , Dryer Bottoms Motor,Hot Oil Motor.
  • Spent Acid Regeneration Area - Refrigeration Gas Compressor and Turbine
  • Captive Power Plant - Gas Turbine, Steam Turbine, Air Compressor, FD Fans of Auxiliary Boilers, FD Fan Turbine Drives of Auxiliary, Boilers, Utilities i.e. Air Compressor and Cooling Water Pump
  • Pumps and Gearbox Apps - Boiler Feed Pump Drives, Feed-Water Pump Drives, Cooling Water Pump Drives, Auxiliary Oil System Pump Drives.

Case Studies

Oil & Gas /Motor
Oil & Gas /Motor

Wireless Vibration sensing System predicts failure of motor and Kneader; prevents catastrophic breakdown.

Testimonials

We have tested IDE vEdge from last one month and got the detailed reports along with FFT spectrum, this system seems to be effectively triggering the alarms of impending failure as promised by Infinite Uptime. It is very useful and now we are planning to fix this in our multi-spindle Gang head gearbox.

Mr. E. N Patro, Maintenance Executive - Honda Motorcycle & Scooter India Pvt. Ltd., Karnataka

Infinite Uptime has measured high on our expectations of quality, flexibility, and in-depth industry knowledge and has continuously raised the bar. I must say vEdge is an outstanding product, I'll recommend vEdge as an optimum cost solution.

Mr. Keshav Prasanna, Senior Vice President - Reliance Industries Limited

We worked carefully with all our equipment that helped us for our living. We maintained them as and when required but still faced production losses and high downtime. Thank you Infinite Uptime for installing the IDE, to monitor gearboxes, motors, bearings and other critical mechanical rotating parts at real-time. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Mr. Sajo Paul, Plant Manager & Development Officer - TVS Motors

Thanks to Infinite Uptime for providing insights into our critical equipment. The plug and play real time monitoring IOT 4.0 solution, avoided unexpected breakdowns and detected large savings capabilities. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Mr. Bhide/Mokashi, Maintenance Manager - Bharat Forge

As promised by Infinite Uptime, the IDE sensor provided valuable data to find the root cause of abnormal vibration of the helical gearbox. With scheduled maintenance, vibration levels are normal now. We found the IDE sensor useful to avoid the breakdown.

Mr. Shahikant Bhujbal, Sr. Manager - Integrated Electrical - Tata Steel Tarapur

Thank You very much to everyone for installing the IU devices, integrating them with PLC in optimal time. We are now able to have an insight into tool life monitoring and can schedule predictive maintenance for the machines.
We look forward to continue work with you. We appreciate your dedicated time and efforts invested to achieve our goals.

Mr. Rahul Nalawade, Maintenance & Automation Head - Hirschvogel Components India Ltd.

We are monitoring our state of art machines with Infinite Uptime’s vEdge. It is providing insights into our critical equipment thereby transforming our maintenance to predictive. The plug and play real-time industrial 4.0 vEdge help to avoid unexpected downtime and saves cost. The triggering of alarms with notifications on our mobiles has added an instantaneous rectification process increasing machine availability.

Imran Hidayath, CEO - Hidayath Group of Industries, UAE

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