INDUSTRIAL DATA ANALYTICS PLATFORM

IDAP is a full-fledged configurable IIoT analytics platform with dashboarding functionality for productivity optimization and automated predictive maintenance in the industry. The IDAP covers the entire range of platform solutions including system configuration parameter configuration, and alarm configuration via email and SMS. The IDE+ plugs into the IDAP seamlessly.

PATTERN RECOGNITION

Uses pattern recognition technology to annotate your data

  • Automated part counting
  • Downtime characterization
  • Data-driven productivity targets
  • Equipment loading condition detection
  • Setup and production time detection
OEE IMPROVEMENTS

Overall Equipment Effectiveness

  • Factory-wide OEE calculation
  • Supplier OEE calculation
  • OEE inclusive of all equipment – manufacturing equipment and critical utilities
  • Identify areas of OEE improvement for 5% Year-on-Year improvement
  • Gamification of productivity and OEE
AUTOMATED FAILURE MODE DETECTION

Artificial Intelligence to detect anomalies and ensure asset reliability

  • Chatter, tool wear and tool breakage detection
  • Collision detection
  • Eccentricity, waviness and bearing wear-out (inner and outer raceway) detection
  • Motor imbalance detection
  • Overheat and anomaly detection
TREND ANALYSIS

Uses big data to identify productivity trends and areas for improvements

  • Machine-wise productivity
  • Tool-wise productivity
  • Shift-wise productivity
  • Losses and loss analysis
  • Identification of areas of improvement
  • Data-driven benchmarking
ISO REPORTING

Integrated tools for ISO compliance

  • Productivity / OEE reports
  • Monitoring / Quality reports
  • Alarm / Downtime reports
  • Cycle time variability reports
  • Equipment condition history reports
MULTI-SENSOR FUNCTIONALITY

Monitor multiple data sources on the same machine

  • Monitor multiple tools in a CNC machine
  • Controller data extraction software with integration
  • Integrate data from IDE+ with other sensors such as long-distance temperature, energy (current, voltage & power factor), flow rate and pressure
  • Infinite Uptime’s IoT LED tower indicator can also be integrated for a full-fledged solution
Mobile
Mobile

Testimonials

Infinite Uptime has measured high on our expectations of quality, flexibility, and in-depth industry knowledge and has continuously raised the bar. I must say vEdge is an outstanding product, I'll recommend vEdge as an optimum cost solution.

Keshava Prasanna - Senior Vice President at Reliance Industries Limited

We worked carefully with all our equipment that helped us for our living. We maintained them as and when required but still faced production losses and high downtime. Thank you Infinite Uptime for installing the IDE, to monitor gearboxes, motors, bearings and other critical mechanical rotating parts at real-time. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Sajo Paul - TVS Motors

Thanks to Infinite Uptime for providing insights into our critical equipment. The plug and play real time monitoring IOT 4.0 solution, avoided unexpected breakdowns and detected large savings capabilities. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Mr. Bhide / Mokashi, - Bharat Forge

As promised by Infinite Uptime, the IDE sensor provided valuable data to find the root cause of abnormal vibration of the helical gearbox. With scheduled maintenance, vibration levels are normal now. We found the IDE sensor useful to avoid the breakdown.

Mr. Shashikant Bhujbal - Tata Steel Tarapur

Thank You very much to everyone for installing the IU devices, integrating them with PLC in optimal time. We are now able to have an insight into tool life monitoring and can schedule predictive maintenance for the machines.
We look forward to continue work with you. We appreciate your dedicated time and efforts invested to achieve our goals.

Mr. Rahul Nalawade - Hirschvogel Components India Ltd.

Used By Leading Industries Around The World

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