FMCG INDUSTRY

Fast moving consumer goods (FMCG) are the fourth largest sector in the Indian economy.

FMCG Consumption sector-wise

The retail market for FMCG is estimated to reach USD 1.1 trillion by 2021 due to the following reasons.

  • 18% GST applicable on Household and Personal Care products.
  • Rates of Food and Healthcare products is reduced by 0 to 5% and 12-18% respectively.

Why is Maintenance required?

01. The production capacity of the plants is generally 1000 items per hour.

02. A variety of products are manufactured under a single umbrella. (Soaps, detergents, perfumes, toiletries)

03. FMCG industries choose predictive maintenance and data analytics to increase their bottom line and competitive advantage.

04. To determine the equipment response and schedule the work load/ batch-processing accordingly.

05. The health care sector utilizes Predictive Maintenance to improvise customer satisfaction.

06. To maintain equipment history and carry out research to forecast outcomes based on operating parameters, assembly chains and schedule production targets accordingly.

Equipment used in FMCG

  • Packaging machinery powered with motors
  • Bottle loading, filling and capping machines
  • Chillers in Soap Manufacturing Plants.
  • Cutting machines/Slicers
  • Stamping Press, Conveyors, Elevators, etc.
Predictive Maintenance

Case Studies

FMCG/Motor
FMCG/Motor

Prediction of scrubber pump motor breakdown saves 25 Thousand in FMCG company.

FMCG/Bearing
FMCG/Bearing

Complete vibration monitoring system predicts bearing-failure; saves expeller from severe damage.

FMCG/Gearbox
FMCG/Gearbox

vEdge on gearbox of feeder conveyer of food processing plant saved 1.5 hours & production loss of 1.2 Tons

FMCG/Gearbox
FMCG/Gearbox

Smart IDE vEdge installed on gearbox of the Expeller helped in preventing downtime of 6 hours and loss of 556 Tons

FMCG/Motor
FMCG/Motor

Remote monitoring IDE vEdge installed on motor driving oil expeller saved 2 hours & 4 metric tons production loss

FMCG/Bearing
FMCG/Bearing

A real-time Vibration monitoring system conserves USD 27,600 in an FMCG plant.

Testimonials

We have been using the real-time Diagnostic services rendered by Infinite Uptime and obtaining the customized reports along with the spectrum analysis. The System effectively triggers the alarms of impending failure, thus facilitating Predictive Maintenance in the Plant. We are now subscribing to these services in our other plants too.

Mr. E. N Patro, Maintenance Executive - Honda Motorcycle & Scooter India Pvt. Ltd., Karnataka

Infinite Uptime's Vibration Monitoring Solution for Predictive Maintenance has measured high on our expectations of quality, flexibility and in-depth knowledge and has continuously raised the bar. I must say the Diagnostic Services offered at a reasonable cost has increased the reliability of the equipment and reduced the investment in spares-inventory.

Mr. Keshav Prasanna, Senior Vice President - Reliance Industries Limited

We maintained our equipment well but still faced production losses and high downtime. Thank you Infinite Uptime for the real-time Vibration monitoring and Diagnostic services provided to monitor our gearboxes, motors, bearings and pumps. Our Maintenance Team is empowered and can now submit the history of equipment to auditors.

Mr. Sajo Paul, Plant Manager & Development Officer - TVS Motors

As promised by Infinite Uptime, the diagnostic services offered provided valuable data to find the root cause of abnormal behaviour of the helical gearbox. With the insights into the operating equipment, maintenance to prevent the breakdown turned the vibration levels to normal.

Mr. Shahikant Bhujbal, Sr. Manager - Integrated Electrical - Tata Steel Tarapur

We are monitoring our state-of-art machines using Infinite Uptime’s Diagnostic Services. The insights into critical equipment provided in real-time facilitate our maintenance to predictive. The plug and play Vibration monitoring System helps to avoid unexpected downtime and saves cost. The triggering of alarms with notifications on our mobiles has added an instantaneous rectification process increasing machine availability

Imran Hidayath, CEO - Hidayath Group of Industries, UAE

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