FMCG INDUSTRY

Fast moving consumer goods (FMCG) are the fourth largest sector in the Indian economy.

FMCG Consumption sector-wise

The retail market for FMCG is estimated to reach USD 1.1 trillion by 2021 due to the following reasons.

  • 18% GST applicable on Household and Personal Care products.
  • Rates of Food and Healthcare products is reduced by 0 to 5% and 12-18% respectively.

Why is Maintenance required?

01. The production capacity of the plants is generally 1000 items per hour.

02. A variety of products are manufactured under a single umbrella. (Soaps, detergents, perfumes, toiletries)

03. FMCG industries choose predictive maintenance and data analytics to increase their bottom line and competitive advantage.

04. To determine the equipment response and schedule the work load/ batch-processing accordingly.

05. The health care sector utilizes Predictive Maintenance to improvise customer satisfaction.

06. To maintain equipment history and carry out research to forecast outcomes based on operating parameters, assembly chains and schedule production targets accordingly.

Equipment used in FMCG

  • Packaging machinery powered with motors
  • Bottle loading, filling and capping machines
  • Chillers in Soap Manufacturing Plants.
  • Cutting machines/Slicers
  • Stamping Press, Conveyors, Elevators, etc.
Predictive Maintenance

Case Studies

FMCG/Motor
FMCG/Motor

Prediction of scrubber pump motor breakdown saves 25 Thousand in FMCG company.

FMCG/Bearing
FMCG/Bearing

Complete vibration monitoring system predicts bearing-failure; saves expeller from severe damage.

FMCG/Gearbox
FMCG/Gearbox

vEdge on gearbox of feeder conveyer of food processing plant saved 1.5 hours & production loss of 1.2 Tons

FMCG/Gearbox
FMCG/Gearbox

Smart IDE vEdge installed on gearbox of the Expeller helped in preventing downtime of 6 hours and loss of 556 Tons

FMCG/Motor
FMCG/Motor

Remote monitoring IDE vEdge installed on motor driving oil expeller saved 2 hours & 4 metric tons production loss

Testimonials

We have tested IDE vEdge from last one month and got the detailed reports along with FFT spectrum, this system seems to be effectively triggering the alarms of impending failure as promised by Infinite Uptime. It is very useful and now we are planning to fix this in our multi-spindle Gang head gearbox.

Mr. E. N Patro, Maintenance Executive - Honda Motorcycle & Scooter India Pvt. Ltd., Karnataka

Infinite Uptime has measured high on our expectations of quality, flexibility, and in-depth industry knowledge and has continuously raised the bar. I must say vEdge is an outstanding product, I'll recommend vEdge as an optimum cost solution.

Mr. Keshav Prasanna, Senior Vice President - Reliance Industries Limited

We worked carefully with all our equipment that helped us for our living. We maintained them as and when required but still faced production losses and high downtime. Thank you Infinite Uptime for installing the IDE, to monitor gearboxes, motors, bearings and other critical mechanical rotating parts at real-time. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Mr. Sajo Paul, Plant Manager & Development Officer - TVS Motors

Thanks to Infinite Uptime for providing insights into our critical equipment. The plug and play real time monitoring IOT 4.0 solution, avoided unexpected breakdowns and detected large savings capabilities. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Mr. Bhide/Mokashi, Maintenance Manager - Bharat Forge

As promised by Infinite Uptime, the IDE sensor provided valuable data to find the root cause of abnormal vibration of the helical gearbox. With scheduled maintenance, vibration levels are normal now. We found the IDE sensor useful to avoid the breakdown.

Mr. Shahikant Bhujbal, Sr. Manager - Integrated Electrical - Tata Steel Tarapur

Thank You very much to everyone for installing the IU devices, integrating them with PLC in optimal time. We are now able to have an insight into tool life monitoring and can schedule predictive maintenance for the machines.
We look forward to continue work with you. We appreciate your dedicated time and efforts invested to achieve our goals.

Mr. Rahul Nalawade, Maintenance & Automation Head - Hirschvogel Components India Ltd.

We are monitoring our state of art machines with Infinite Uptime’s vEdge. It is providing insights into our critical equipment thereby transforming our maintenance to predictive. The plug and play real-time industrial 4.0 vEdge help to avoid unexpected downtime and saves cost. The triggering of alarms with notifications on our mobiles has added an instantaneous rectification process increasing machine availability.

Imran Hidayath, CEO - Hidayath Group of Industries, UAE

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