Comprehensive Plant Reliability option

Comprehensive

Reliability Suite

Equipment Diagnostics

For manufacturing plants, downtime can have a huge impact on the business. A fault in a single machine could halt the production line. For plants that operate around the clock, that time can never be recovered.

Managing a plant can be labour-intensive and prone to missing crucial signals. Manual observations, where people move from machine to machine, checking for anomalies with the naked eye and collecting data on clipboards, can be infrequent and unreliable. Unfortunately, without precise checks at the right time and place, potential problems affecting performance might go undetected, leading to downtime.

Realtime 24x7 Monitoring

Machine behaviour and process conditions can change rapidly. Infinite Uptime ensures round-the-clock monitoring of your assets, leaving no room for missed changes in machine behaviour.

ODR

Observation, Diagnostics and Recommendation generated for any machine running in fault condition gives a clear understanding to the asset owner of why the problem occurred and what should be the corrective action. Additionally, a health score indicates the severity of the fault, allowing users to prioritize their response effectively.

Notifications

In addition to the dashboard notification, users receive real-time email and message notifications to keep them informed about any problems. This ensures timely awareness and enables swift action.

Corrective Actions and Improvement Verification

After implementing the recommended corrective measure, users can assess its effectiveness by comparing the machine’s health score before and after the action. This provides valuable insights into the impact of the intervention.
The entire solution serves as a single source of truth for your plant’s condition and equipment performance, accessible to all users—from the shop floor to the top floor.

Overall Plant Reliability

Continuous monitoring of equipment conditions for faults is essential. However, understanding overall plant performance is equally crucial. Stakeholders in different roles may prefer customized views of this information. Infinite Uptime offers various applications to provide users with a comfortable way to consume overall plant performance data.

Important to monitor the overall plant condition as well. This necessitates the need for different monitoring applications fit for different stake holders.
Equipment Diagnostics App's computer line drawing, providing fault severity health score and recommended corrective actions for machine performance

Equipment Diagnostics App

Offers a succinct overview of equipment conditions, complete with a health score that indicates fault severity. Additionally, it provides clear diagnoses and recommended corrective actions to enhance machine performance.

Icon of magnifying glass on paper, representing detailed equipment analysis with fault signatures, trends, waveforms, spectra, and more

Detailed Analysis App

Provides in-depth analysis of equipment operating conditions, including fault signatures, trends, waveforms, spectra, waterfall plots, and more. It also allows users to compare operating characteristics across different machines.

Gear wheel with left and right arrows, symbolizing a recording platform for equipment diagnoses and corrective actions

DRS

serves as a comprehensive recording platform for all equipment diagnoses and corrective actions. It acts as a repository, capturing every action taken, health improvements recorded, and remarks made by users.

A monochrome photo of a pen and paper.

Plant Summary

offers a comprehensive overview of plant performance. It presents a list of machines requiring attention and provides information about past corrective actions taken, along with the resulting downtime savings.

Black and white illustration of an individual at a desk in a control room, with screens showing machine health statuses and ongoing fault conditions.

Control room view

Is specifically designed for control room engineers who require real-time anomaly information. It displays all machines on a single screen, color-coded according to their health status. Additionally, a sidebar keeps operators informed about ongoing fault conditions in any of the machines

Users of the diagnostics platform come together in a circle, symbolizing the supportive community focused on improving machine reliability

Community App

brings together users of its diagnostics platform to create a supportive community. Members share and recognize efforts aimed at improving machine reliability and reducing downtime. By exchanging thoughts on diagnostics and corrective actions, users ensure the solution is optimally utilized by everyone

Evolution of Diagnosis

Nity, an AI-powered chatbot developed by Infinite Uptime, is an integral part of the Diagnostics-as-a-Service offering. Designed for every manufacturing professional, Nity engages in human-like conversations and provides expert assistance. It’s capabilities include

  •  Automatically monitoring machine condition
  • Generating reports
  • Providing corrective actions and work instructions
Nity allows factory teams to consume performance metrics instantly. This makes it easier to track machine condition, assign
priorities to corrective actions and improve overall plant reliability.