CASE STUDIES

  • All
  • MOTOR
  • GEARBOX
  • BEARING
  • PUMP
  • FAN
  • SPINDLE
Paper/Gearbox
Paper/Gearbox

Vibration Monitoring System predicts gearbox failure and extends the life of calendar-roller.

Automotive/Motor
Automotive/Motor

Automotive forging unit implements real-time monitoring system; ensures uninterruptable stamping of auto-components.

Automotive/Motor
Automotive/Motor

Detection of crack on 5000 Tons Pitman on forging Press; saves USD 5,00,000.

Automotive/Motor
Automotive/Motor

Plug and Play Vibration Sensor saves 100HP Motor; conserving USD 40,000 per hour.

Packaging/Motor
Packaging/Motor

Patented Vibration Monitoring System saves 7.5HP Pump and maintenance cost USD 26,000.

Automotive/Gearbox
Automotive/Gearbox

Global Award-winning Sensor prevents failure of gearbox and cutter; saves USD 120,00,000.

Automotive/Motor
Automotive/Motor

Made-in-India Motor Monitoring tool saves industrial motor; ensures timely delivery of ~1,50,000 components.

Automotive/Motor
Automotive/Motor

IP68 Certified Vibration monitoring sensor predicted major motor failure; safeguarded USD 700,000.

Automotive/Motor
Automotive/Motor

Predictive Maintenance Solution saves HDC 40 Ton Motor; conserves production of USD 72,000.

Automotive/Fan
Automotive/Fan

Smart Vibration Monitoring Solution predicts unbalance in Exhaust Fan in the Paint Shop saving USD 45,000.

Automotive/Motor
Automotive/Motor

Remote monitoring of motor assures 24 X7 production; benefits USD 40,000 per hour.

Automotive/Bearing
Automotive/Bearing

Early detection of bearing failure saves USD 36000 in automotive transmission system.

Automotive/Bearing
Automotive/Bearing

Bearing monitoring improves 10% efficiency of equipment; profits OEM by USD 20,000.

FMCG/Motor
FMCG/Motor

Prediction of scrubber pump motor breakdown saves 25 Thousand in FMCG company.

Automotive/Motor
Automotive/Motor

IDE vEdge saves 1001T Press Motor; avoids production loss of USD 20,000.

Automotive/Motor
Automotive/Motor

USD 30,000 saved on 4000T Press in an automotive component manufacturing plant.

Automotive/Motor
Automotive/Motor

24 Hours of Unplanned Downtime Saved USD 1 Million for a Single Machine in Manufacturing Facility

Automotive/Spindle
Automotive/Spindle

Spindle monitoring provides insights into Root Cause Analysis for spindle failure saves USD 58 Thousand per hour

Automotive/Motor
Automotive/Motor

Spindle monitoring provides insights into Root Cause Analysis for spindle failure saves USD 58 Thousand per hour

Automotive/Motor
Automotive/Motor

Instantly deployable condition monitoring sensor saves USD 45,000 and ensures safety in Paint Shop.

Chemical/Motor
Chemical/Motor

Zero downtime for a cooling tower saves USD 80,000 in a chemical plant.

Automotive/Spindle
Automotive/Spindle

Real-time Vibration Monitoring System predicts spindle-overload; prevents bearing failure; conserves USD 10,000.

Automotive/Motor
Automotive/Motor

Cost-effective Vibration Monitoring System saves Motor and fan; avoids loss of USD 38,000.

Automotive/Bearing
Automotive/Bearing

Prediction of failure in Draw bench Assembly saves USD 8000 in piping plant.

Automotive/Motor
Automotive/Motor

USD 2000 per hour saved on fin pass mill in piping plant.

Automotive/Gearbox
Automotive/Gearbox

Zero downtime for material handling saves USD 1,500 per hour in a tube plant.

Automotive/Motor
Automotive/Motor

Plug and Play, Predictive Maintenance system prevents failure of Motor-driven Fan; saves USD 45,000.

Automotive/Motor
Automotive/Motor

Plug and Play, Predictive Maintenance system prevents failure of Motor-driven Fan; saves USD 45,000.

Automotive/Bearing
Automotive/Bearing

Zero interruptions ensures production target 8 hours in advance; confirms USD 40,000.

Automotive/Motor
Automotive/Motor

End-to-end Vibration monitoring system predicts Dowel Milling Machine failure; saves USD 5,000.

Automotive/Motor
Automotive/Motor

End-to-end Vibration monitoring system predicts Dowel Milling Machine failure; saves USD 5,000.

Automotive/Bearing
Automotive/Bearing

Automotive Forging Components Manufacturer saves USD 17,000 using predictive maintenance solution.

Automotive/Motor
Automotive/Motor

SMART condition monitoring saves USD 30,000 by predicting erratic failure of 4000T Press

Automotive/Bearing
Automotive/Bearing

Award-winning Vibration monitoring sensor prevents Spindle failure of Milling machine; safeguards USD 12,000

Automotive/Spindle
Automotive/Spindle

Advance-computing technology predicts spindle-overload; prevents failure of Gear-Hobbing Machine; and saves USD 10,000.

Automotive/Motor
Automotive/Motor

Failure Of Clutch Brake Assembly Predicted; Saves USD 7800 In A Trimming Press

Automotive/Bearing
Automotive/Bearing

Predictive maintenance recommended by Vibration monitoring gadget saves USD 15,000 in Forging Press

Automotive/Motor
Automotive/Motor

Predictive maintenance recommended by Vibration monitoring gadget saves USD 15,000 in Forging Press

Automotive/Motor
Automotive/Motor

Vibration Monitoring System predicts Trimming machine failure; reduces Maintenance costs by USD 10,000.

Automotive/Motor
Automotive/Motor

Plug and Play Condition Monitoring Tool safeguards USD 12,000 by predicting 50KW motor breakdown.

Automotive/Bearing
Automotive/Bearing

Edge Computing based vibration monitoring sensor predicted spindle-overload and failure; saved USD 5,000

Automotive/Bearing
Automotive/Bearing

USD 10,000 saved on a M707CNC Hobbing machine in Running Gear manufacturing Plant.

Automotive/Bearing
Automotive/Bearing

Prediction of Gear Hobbing machine failure saves USD 10,000 in Automotive Plant.

Automotive/Bearing
Automotive/Bearing

Monitoring motor -bearing of shaping machine; ensures its reliability; achieves target of USD 10,000

Automotive/Bearing
Automotive/Bearing

Unexpected bearing Failure on Grinding Machine prevented; downtime of 12 hours conserved.

Oil & Gas /Motor
Oil & Gas /Motor

Wireless Vibration sensing System predicts failure of motor and Kneader; prevents catastrophic breakdown.

Pharma/Motor
Pharma/Motor

Vibration Monitoring System offers quick-decision making with its insights obtained from motor-bearing monitoring.

Automotive/Motor
Automotive/Motor

Predictive Maintenance end-to-end Solution remotely supervised hot forging press and significantly prevented its breakdown.

Steel/Motor
Steel/Motor

Industry 4.0 Solution prevents hammer mill crusher breakdown; saves USD 6,000

Automotive/Bearing
Automotive/Bearing

Indian-make vibration Monitoring sensor overcomes unplanned downtime; Saves high repair and replacement costs.

Steel/Pump
Steel/Pump

Wireless, Vibration monitoring sensor predicts misalignment of Cold water Circulating Pump in steel plant.

Construction/Motor
Construction/Motor

Vibration Monitoring System predicts motor-breakdown; saves losses of Rs. 22L and 4 hours of downtime.

Automotive/Motor
Automotive/Motor

Monitoring bearing of Shaping machine; ensures its reliability; achieves target of USD 10,000.

Steel/Gearbox
Steel/Gearbox

Pocket-sized Vibration monitoring sensor detects and notifies failure of Gearbox; ensures unstoppable production.

Power/Motor
Power/Motor

Infinite Uptime’s Industrial Data Enabler trends and analyses real-time data, extends generator-life.

Automotive/Motor
Automotive/Motor

vEdge pinpoints tool-change in Stamping Press; recommends safety measures to enhance Motor-life.

Automotive/Motor
Automotive/Motor

Vibration Monitoring System offers quick-decision making with its insights obtained from bearing-monitoring.

White Goods/Motor
White Goods/Motor

Plug and Play vEdge predicts anomaly in motor-powered blower-fan operations; assures safety of the workforce

Automotive/Motor
Automotive/Motor

Plug and Play vEdge predicts anomaly in motor-powered blower-fan operations; assures safety of the workforce

Tire/Motor
Tire/Motor

Made in India, remote monitoring vibration sensor prevented motor breakdown on Extruder

Ceramic/Motor
Ceramic/Motor

Edge-computing based, Made in India, vEdge installed on motor powering the fan avoided fan failure in Glass Plant

Steel/Motor
Steel/Motor

vEdge notifies a minor bearing excitation on BC-motor; alerts authorities for remedial actions.

Automotive/Bearing
Automotive/Bearing

Cutting-edge Vibration Monitoring sensor overcomes unplanned downtime; saves repair and replacement costs.

Steel/Motor
Steel/Motor

Cutting-edge Vibration Monitoring sensor overcomes unplanned downtime; saves repair and replacement costs.

Plastics/Motor
Plastics/Motor

Palm-sized Vibration Monitoring Sensor predicts chiller-failure; saves customized equipment in Plastic-pipes plant.

FMCG/Bearing
FMCG/Bearing

Complete vibration monitoring system predicts bearing-failure; saves expeller from severe damage.

Packaging/Motor
Packaging/Motor

vEdge with visual indicators predicts motor-blower assembly looseness; ensures consistent reliability of equipment.

Automotive/Motor
Automotive/Motor

Raising early warnings of critical Motor-failure conserves ~50 downtime-hours in Automotive Plant.

Steel/Motor
Steel/Motor

IDE vEdge monitoring motor driving the AFG Exhaust Fan predicts and prevents unexpected breakdown in Steel Plant.

Steel/Fan
Steel/Fan

Monitoring~125000 data points per second prevents an unexpected fan-breakdown.

Ceramic/Pump
Ceramic/Pump

Comparative insights from pump monitoring system facilitate asset allocation in a Ceramic Plant.

Cement/Fan
Cement/Fan

Smart vibration monitoring installed on a critical raw mill fan helped in preventing 50 hours and 44 Thousand USD

Cement/Fan
Cement/Fan

IDE installed on a critical kiln fan prevented downtime of 144 hours and saved 6.4 Million USD.

Cement/Gearbox
Cement/Gearbox

vEdge on a raw mill gearbox helped in preventing unplanned downtime of 50 hours and saved 223 Thousand USD

Cement/Gearbox
Cement/Gearbox

IDE vEdge on a raw mill gearbox in a plant of India’s largest cement producer saved 8 hours & 396 Thousand USD

Cement/Fan
Cement/Fan

Edge computing device on a cooler fan in cement mill saved downtime of 8 hours & 258 Thousand USD

Steel/Motor
Steel/Motor

Smart vibration monitoring on a crusher in steel manufacturing plant saved downtime of 4 hours and 95 Thousand USD

Tire/Gearbox
Tire/Gearbox

vEdge on the dual extruder feed mill of a tire manufacturing plant saved 8 hours of downtime & 15 Thousand USD

Steel/Pump
Steel/Pump

vEdge installed on transfer pump in steel manufacturing plant saved downtime of 4 hours and 70 Thousand USD

Pipe/Motor
Pipe/Motor

vEdge on extruder of a pipe manufacturer saved downtime of 15 days and opportunity loss of 24 Thousand USD

Glass/Fan
Glass/Fan

vEdge installed on a cooler fan of lehr in glass manufacturing plants saved downtime of 6 hours & 10 Thousand USD

Steel/Motor
Steel/Motor

Smart sensor installed on scrubber-motor in steel manufacturing plant saved downtime of 4 hours & 80 Thousand USD

Tire/Motor
Tire/Motor

Smart vEdge on a cracker mill of a tire manufacturing plant saved 8 hours and opportunity loss of 11 Thousand USD

FMCG/Gearbox
FMCG/Gearbox

vEdge on gearbox of feeder conveyer of food processing plant saved 1.5 hours & production loss of 1.2 Tons

Steel/Fan
Steel/Fan

Smart vEdge installed on AFG exhaust fan saved unplanned downtime of 24 hours and production loss of 750 tons

Fertilizers/Fan
Fertilizers/Fan

Smart IDE vEdge installed on FD fan helped in safety of workforce and saved 4 days and production loss of 2900 TPA

FMCG/Gearbox
FMCG/Gearbox

Smart IDE vEdge installed on gearbox of the Expeller helped in preventing downtime of 6 hours and loss of 556 Tons

Fertilizers/Motor
Fertilizers/Motor

IDE vEdge install on motor driving Pump identified abnormal health and saved 7 days and production loss of 5000 TPA

FMCG/Motor
FMCG/Motor

Remote monitoring IDE vEdge installed on motor driving oil expeller saved 2 hours & 4 metric tons production loss

Cement/Bearing
Cement/Bearing

The smart sensor, IDE vEdge monitored critical pinion bearing in cement mill prevented downtime of 16 hours

White Goods/Fan
White Goods/Fan

Sensor installed on blower of a powder coat oven in an aluminum die-casting plant saved 3 hours of production loss

Packaging/Motor
Packaging/Motor

IDE vEdge installed on motor pump assembly of the boiler area in film packaging manufacturing saved 6 hours

Tire/Motor
Tire/Motor

IDE vEdge installed on motor driving mixer mill of a tire manufacturing plant saved 4 hours and loss of 1500 tires

White Goods/Fan
White Goods/Fan

Diagnostic services in a Paint shop prevented blower-failure saving 8 hours of production loss.

White Goods/Motor
White Goods/Motor

A real-time prognostic system saves production loss of USD 3500 and 5 hours of downtime in an FMCG Plant.

FMCG/Bearing
FMCG/Bearing

A real-time Vibration monitoring system conserves USD 27,600 in an FMCG plant.

Testimonials

We have been using the real-time Diagnostic services rendered by Infinite Uptime and obtaining the customized reports along with the spectrum analysis. The System effectively triggers the alarms of impending failure, thus facilitating Predictive Maintenance in the Plant. We are now subscribing to these services in our other plants too.

Mr. E. N Patro, Maintenance Executive - Honda Motorcycle & Scooter India Pvt. Ltd., Karnataka

Infinite Uptime's Vibration Monitoring Solution for Predictive Maintenance has measured high on our expectations of quality, flexibility and in-depth knowledge and has continuously raised the bar. I must say the Diagnostic Services offered at a reasonable cost has increased the reliability of the equipment and reduced the investment in spares-inventory.

Mr. Keshav Prasanna, Senior Vice President - Reliance Industries Limited

We maintained our equipment well but still faced production losses and high downtime. Thank you Infinite Uptime for the real-time Vibration monitoring and Diagnostic services provided to monitor our gearboxes, motors, bearings and pumps. Our Maintenance Team is empowered and can now submit the history of equipment to auditors.

Mr. Sajo Paul, Plant Manager & Development Officer - TVS Motors

As promised by Infinite Uptime, the diagnostic services offered provided valuable data to find the root cause of abnormal behaviour of the helical gearbox. With the insights into the operating equipment, maintenance to prevent the breakdown turned the vibration levels to normal.

Mr. Shahikant Bhujbal, Sr. Manager - Integrated Electrical - Tata Steel Tarapur

We are monitoring our state-of-art machines using Infinite Uptime’s Diagnostic Services. The insights into critical equipment provided in real-time facilitate our maintenance to predictive. The plug and play Vibration monitoring System helps to avoid unexpected downtime and saves cost. The triggering of alarms with notifications on our mobiles has added an instantaneous rectification process increasing machine availability

Imran Hidayath, CEO - Hidayath Group of Industries, UAE

Trusted By Leading Industries Around The World

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