CASE STUDIES

Paper & Pulp / GearBox

Wireless Condition Monitoring Predicts Failure of Calendar Roll Gearbox; Extends the Roller Life and Saves USD 60 Thousand

Automotive / Motor
press-heavy-engineering

Smart Condition Monitoring Saves
USD 30 Thousand by Predicting Failure of the Motor Pulley System

Forging / Press

Pitman Breakage Predicted on 5000 Ton Forging Press Saving USD 500 Thousand

Automotive / Motor

USD 1.2 Million Saved on a Forging Press Line by Predicting Cutter Life and Preventing Gearbox Failure on Circular Saw

Packaging / Motor

Intelligent IoT Device Conserves Life of 7.5HP Chiller Circulating Pump and Profits the Manufacturer With USD 26 Thousand in a Fabric Plant

Automotive / Bandsaw Cutter

USD 1.2 Million Saved on a Forging Press Line by Predicting Cutter Life and Preventing Gearbox Failure on Circular Saw

Forging / Main Motor

Remote Condition Monitoring Avoids Production Loss of 11 Days; Ensures Timely Delivery of 1,50,000 Forging Components

Forging / Motor

German Automotive Forging Components Manufacturer Avoided Major Motor Failure Resulting in Preventing an Eminent Production Loss of USD 700 Thousand

Automotive / Motor Coupling

Plug and Play IoT Solution Saves
HDC 40 Ton Motor in Tube Production Plant Saving USD 72 Thousand

Automotive / Exhaust Fan

Smart IoT Solution Predicts Unbalance in Exhaust Fan in the Paint Shop Saving
USD 45 Thousand

Automotive / Paint Shop-Motor

Smart IoT Gadget Saved a Major Failure in Assembly Line of Paint Shop at Leading Two-wheeler Manufacturer and Benefited USD 40 Thousand Per Hour

Engineering / Spindle-Bearing

Wireless Condition Monitoring Tool Ensures Availability of CNC Grinding Machine; Ensures Production Fulfillment of
USD 36 Thousand

Automotive / Grinding Machine

Smart Condition Monitoring Tool Predicted The Tool Failure Of A M601 Grinding Machine; Thereby Saved USD 20 Thousand

Automotive / Trimming Press

Smart Condition Monitoring Tool Saved USD 10 Thousand By Predicting Failure Of 1001 Trimming Machine

Automotive / Motor Belt

USD 30 Thousand Saved on a 4000 T Press in an Automotive Component Manufacturing Plant

FMCG / Scrubber Pump

Prediction of Scrubber Pump Motor Breakdown Saves USD 25 Thousand in FMCG Company

Automotive / Predictive Maintenance

24 Hours of Unplanned Downtime Saved USD 1 Million for a Single Machine in Manufacturing Facility

Automobile / Duplex Milling Machine

Root Cause Analysis For Spindle Failure Saves USD 58 Thousand Per Hour In A Fortune 500 Automobile Plant

Automotive / Spline Rolling Machine

Predictive Maintenance Saves USD 8000
on A Single Spline Rolling Machine

Automotive / Paint Shop-Motor

Smart IoT Gadget Saved A Major Failure In Assembly Line Of Paint Shop At Leading Two-wheeler Manufacturer, And Benefited USD 40 Thousand Per Hour

Chemical / Cooling Tower-Fan

Zero Downtime For A Cooling Tower Saves USD 80 Thousand In A Chemical Plant

Automotive / Spindle-Overload

Smart Plug And Play Condition Monitoring Tool Predicts The Overloading Of The Spindle; Subsequently Prevents The Bearing Failure And Saves
USD 10 Thousand

Automotive / 2-Pole Motor

Efficient Condition Monitoring Tool Saved A Major Failure In The 2-pole Motor Driving The Fan At Leading Piping And Fittings Plant And Benefitted USD 40 Thousand

Automotive / DrawBench

USD 8000 Saved Due To Prediction Of Draw Bench In Piping & Tubing Organization

Automotive / Finpass Motor

USD 2000 Per Hour Saved On Fin Pass Mill In Piping Plant

Automotive / Decoiler

Zero Downtime For Raw Material Handling Saves USD 1500 Per Hour In A Tube Plant

Automotive / Paint Shop-Motor

Smart IoT Gadget Saved A Major Failure In Assembly Line Of Paint Shop At Leading Two-wheeler Manufacturer, And Benefited USD 40 Thousand Per Hour

Automotive / Paint Shop-Motor

Smart IoT Gadget Saved A Major Failure In Assembly Line Of Paint Shop At Leading Two-wheeler Manufacturer, And Benefited USD 40 Thousand Per Hour

Automotive / Plummerblock

Plug And Play Vibration Monitoring Solution Avoided Downtime In A Conglomerate Organisation; Saves USD 17 Thousand

Automotive / Dowel-Milling

Patented End-to-end Condition Monitoring Solution Avoided Failure Of Dowel Milling Machine And Saved USD 5000

Automotive / StampingPress

Plug And Play End-to-end Condition Monitoring Solution Avoided Failure Of 800t Press; Saved USD 717 Thousand

Automotive / Plummerblock

Automotive Forging Components Manufacturer Saves USD 17 Thousand Using Predictive Maintenance Solution

Automotive / Press

Smart Condition Monitoring Saves USD 12000 In A Forging Unit By Predicting Failure Of The 4000t Press

Automotive / MillingMachine

Plug And Play, End-to-end Condition Monitoring Solution Avoided Failure Of The Spindle Of Milling Machine And Saved USD 12 Thousand

Automotive / Gear Hobbing Machine

Edge-computing Technology Based Remote Condition Monitoring Tool Assisted In Maximum Utilization Of The Equipment By Preventing The Tool And Bearing Failure Of USD 10 Thousand

Automotive / Clutchbrake

Failure Of Clutch Brake Assembly Predicted; Saves USD 7800 In A Trimming Press

Automotive / Coupling Failure

Predictive Maintenance Compelled By Condition Monitoring Gadget Saved USD 15 Thousand In Automotive Forging Press

Automotive / Plummerblock

Plug And Play Vibration Monitoring Solution Avoided Downtime In A Conglomerate Organisation; Saves USD 17 Thousand

Automotive / Forging Press

Predictive Maintenance Saved USD 3 Thousand In Automotive Forging Press

Automotive / Trimming Press

Smart Condition Monitoring Tool Saved USD 10 Thousand By Predicting Failure Of 1001 Trimming Machine

Automotive / Motor

Plug And Play Condition Monitoring Tool Safeguards USD 12 Thousand By Predicting 50kw Motor Breakdown

Automotive / Gear-Hobbing Machine

Edge-computing Technology Confirms The Prediction Of Spindle-overload; Prevents Failure Of M1112 Gear Hobbing Machine And Saves USD 10 Thousand

Automotive / CNC Machine

USD 10 Thousand Saved On A M707 CnC Hobbing Machine In Running Gear Manufacturing Plant

Automotive / CNC-Gear Hobbing Machine

Prediction Of Failure Of M707 Gear Hobbing Machine Saves USD 10 Thousand In An Automotive Plant

Automotive / Shaping Machine

Monitoring Bearing Operations Of Shaping Machine; Predicts Its Malfunctioning In Advance And Saves USD 10 Thousand In An Automotive Plant

Automotive / Grinding Machine

A Major Bearing Failure Of 1101 Grinding Machine In The Automotive Plant Saves A Prominent Breakdown And Conserves 12 Hours Of Production Downtime

Oil & Gas / Motor

Remote-monitoring Vibration-sensor Predicts Motor And Kneader Failure; Prevents A Major Breakdown In Oil & Gas Facility.

Pharma / Motor

End To End Condition Monitoring Solution Prevents A Major Breakdown In A Pharma Plant

Automotive / Forging-Press

Predictive Maintenance End-to-end Solution Remotely Supervised 2500T Hot Forging Press And Significantly Prevented Breakdown In The Plant

Steel / Mill Crusher

Industry 4.0 Solution Prevents A Severe Breakdown Of A Hammer Mill Crusher In A Steel Plant; Saves USD 6 Thousand And 4 Hours Production Downtime

Automotive / Blower Fan

Plug and play vibration monitoring sensor predicts anomaly in blower-fan operations; ensures the safety of the workforce in paint shop.

Used By Leading Industries Around The World

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