AUTOMOTIVE INDUSTRY

The fundamental purpose of Maintenance in any business is to provide the required capacity for production at lower costs. Every manufacturing facility has rotating machinery and equipment. Pumps, motors, gearboxes, machine tools and process equipment all incorporate shafts, couplings and bearings. Adopting a vibration - monitoring-based Predictive maintenance is the best way to protect the equipment and the workforce, especially if it is required to operate 7. The use of cutting-edge technology and quickly installable IDE vEdge patented and Made in India, delivers actionable diagnostics and repair recommendations along with the insights to drive effective maintenance and reliability programs.

  • The automotive industry is one of the world’s most dynamic and competitive industries, being under continuous pressure to improve performance in a highly competitive, cost-sensitive environment.
  • Though every automotive manufacturing facility is well equipped with forging press, drilling machines, spot-welding equipment, CNC, etc. all these equipment are powered by motors. Bearings and gearboxes also play a vital role in the facility.

Why Predictive Maintenance is necessary in Automotive Industry?

01. Zero downtime

37 % production time on a critical asset conserved

02. 46% deliverables facilitated

80% of common problems predicted at 20% Cost

03. Maintains high-level availability in the production lines

100% Proactive monitoring of smaller machines used for the production of larger components

04. 40% Reduction of R&R costs

98% accuracy in determining health of operating equipment.

Case Studies

Automotive/Motor
press-heavy-engineering

Automotive forging unit implements real-time monitoring system; ensures uninterruptable stamping of auto-components.

Automotive/Motor

Detection of crack on 5000 Tons Pitman on forging Press; saves USD 5,00,000.

Automotive/Motor

Plug and Play Vibration Sensor saves 100HP Motor; conserving USD 40,000 per hour.

Automotive/Gearbox

Global Award-winning Sensor prevents failure of gearbox and cutter; saves USD 120,00,000.

Automotive/Motor

Made-in-India Motor Monitoring tool saves industrial motor; ensures timely delivery of ~1,50,000 components.

Automotive/Motor

IP68 Certified Vibration monitoring sensor predicted major motor failure; safeguarded USD 700,000.

Automotive/Motor

Predictive Maintenance Solution saves HDC 40 Ton Motor; conserves production of USD 72,000.

Automotive/Motor

SMART Vibration Monitoring Solution predicts unbalance in Exhaust Fan in the Paint Shop saving USD 45,000.

Automotive/Motor

Remote monitoring of motor assures 24 X7 production; benefits USD 40,000 per hour.

Automotive/Bearing

Early detection of bearing failure saves USD 36000 in automotive transmission system.

Automotive/Bearing

Bearing monitoring improves 10% efficiency of equipment; profits OEM by USD 20,000.

Automotive/Motor

Prediction of scrubber pump motor breakdown saves 25 Thousand in FMCG company.

Automotive/Motor

IDE vEdge saves 1001T Press Motor; avoids production loss of USD 20,000.

Automotive/Motor

USD 30,000 saved on 4000T Press in an automotive component manufacturing plant.

Automotive/Motor

24 Hours of Unplanned Downtime Saved USD 1 Million for a Single Machine in Manufacturing Facility

Automobile / Motor

Root Cause Analysis For Spindle Failure Saves USD 58 Thousand Per Hour In A Fortune 500 Automobile Plant

Automotive/Motor

Predictive Maintenance saves USD 4000 on a single spline rolling machine.

Automotive/Bearing

Instantly deployable condition monitoring sensor saves USD 45,000 and ensures safety in Paint Shop.

Automotive/Bearing

Real-time Vibration Monitoring System predicts spindle-overload; prevents bearing failure; conserves USD 10,000.

Automotive/Motor

Cost-effective Vibration Monitoring System saves Motor and fan; avoids loss of USD 38,000.

Automotive/Bearing

Prediction of failure in Draw bench Assembly saves USD 8000 in piping plant.

Automotive/Motor

USD 2000 per hour saved on fin pass mill in piping plant.

Automotive/Gearbox

Zero downtime for material handling saves USD 1,500 per hour in a tube plant.

Automotive/Motor

Installed within a minute, Predictive Maintenance sensor prevents failure of Fan; saves USD 45,000.

Automotive/Motor

Temperature Monitoring sensor predicts failure in Assembly line subsidizing USD 40,000 per hour

Automobile/Bearing

Zero interruptions ensures production target 8 hours in advance; confirms USD 40,000.

Automotive/Motor

End-to-end Vibration monitoring system predicts Dowel Milling Machine failure; saves USD 5,000.

Automotive/Motor

Licensed Vibration monitoring sensor avoids unexpected failure of 800T Press; saves USD 7,17,000

Automotive/Bearing

Automotive Forging Components Manufacturer saves USD 17,000 using predictive maintenance solution.

Automotive/Motor

SMART condition monitoring saves USD 30,000 by predicting erratic failure of 4000T Press

Automotive/Bearing

Award-winning Vibration monitoring sensor prevents Spindle failure of Milling machine; safeguards USD 12,000

Automotive/Bearing

Edge Computing based vibration monitoring sensor predicted spindle-overload and failure; saved USD 5,000

Automotive / Motor

Failure Of Clutch Brake Assembly Predicted; Saves USD 7800 In A Trimming Press

Automotive/Bearing

Predictive maintenance recommended by Vibration monitoring gadget saves USD 15,000 in Forging Press

Automotive/Motor

Infinite Uptime’s Predictive maintenance Solution saves USD 3,000 in Automotive Forging Press.

Automotive/Motor

Vibration Monitoring System predicts Trimming machine failure; reduces Maintenance costs by USD 10,000.

Automotive/Motor

Plug and Play Condition Monitoring Tool safeguards USD 12,000 by predicting 50KW motor breakdown.

Automotive/Spindle

Advance-computing technology predicts spindle-overload; prevents failure of Gear-Hobbing Machine; and saves USD 10,000.

Automotive/Bearing

USD 10,000 saved on a M707CNC Hobbing machine in Running Gear manufacturing Plant.

Automotive/Bearing

Prediction of Gear Hobbing machine failure saves USD 10,000 in Automotive Plant.

Automotive/Bearing

Monitoring bearing of Shaping machine; predicts its malfunctioning and saves USD 10,000.

Automotive/Bearing

Unexpected bearing Failure on Grinding Machine prevented; downtime of 12 hours conserved.

Automotive/Motor

Predictive Maintenance end-to-end Solution remotely supervised hot forging press and significantly prevented its breakdown.

Automotive/Bearing

Indian-make vibration Monitoring sensor overcomes unplanned downtime; Saves high repair and replacement costs.

Automotive/Motor

Monitoring bearing of Shaping machine; ensures its reliability; achieves target of USD 10,000.

Automotive/Motor

vEdge pinpoints tool-change in Stamping Press; recommends safety measures to enhance Motor-life.

Automotive/Motor

Vibration Monitoring System offers quick-decision making with its insights obtained from bearing-monitoring.

Automotive/Motor

Plug and Play vEdge predicts anomaly in blower-fan operations; assures safety of the workforce.

Automotive/Bearing

Cutting-edge Vibration Monitoring sensor overcomes unplanned downtime; saves repair and replacement costs.

Automotive/Motor

Raising early warnings of critical Motor-failure conserves ~50 downtime-hours in Automotive Plant.

Testimonials

We worked carefully with all our equipment that helped us for our living. We maintained them as and when required but still faced production losses and high downtime. Thank you Infinite Uptime for installing the IDE, to monitor gearboxes, motors, bearings and other critical mechanical rotating parts at real-time. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Sajo Paul - TVS Motors

Thanks to Infinite Uptime for providing insights into our critical equipment. The plug and play real time monitoring IOT 4.0 solution, avoided unexpected breakdowns and detected large savings capabilities. We are so happy, we could save our maintenance cost, spares, wear and tear, and the million dollar life of the operator.

Mr. Bhide / Mokashi, - Bharat Forge

We installed the IDE on our helical gearbox to get a deeper understanding of the root causes of its failures and prevented them becoming catastrophic. Outstanding product and people make Infinite Uptime an awesome part of the predictive maintenance.

Mr. Shashikant Bhujbal - Tata Metaliks

Thank You very much to everyone for installing the IU devices, integrating them with PLC in optimal time. We are now able to have an insight into tool life monitoring and can schedule predictive maintenance for the machines.
We look forward to continue work with you. We appreciate your dedicated time and efforts invested to achieve our goals.

Mr. Rahul Nalawade - Hirschvogel Components India Ltd.

Used By Leading Industries Around The World

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